ACTIVE AIR SHUTTER CONTROL


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Outline

•  With the active air shutter control, the active air shutter actuator controls the shutter open/close based on the open/close signal from the PCM.
•  The controlled functions are as follows.

Control table

Control

Function

Content

Basic Control
Basic function
•  Opens/closes the shutter according to the vehicle speed, coolant temperature, or the load condition due to the A/C operation.
Shutter fully open/closed position learning function
•  Learns the shutter fully open/closed positions by opening/closing the shutter.
Protection Control
Motor protection function
•  Opens the shutter to protect the motor if the PCM determines that the coolant temperature is high.


Block Diagram

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Operation

•  The shutter fully opens when the main power is switched OFF.
•  The shutter is controlled between (fully-closed position) and 90° (fully open position).
Note
•  With the shutter opened to the intermediate opening position, more air flows to the radiator and condenser while driving than with the shutter at the fully closed position.
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•  The PCM opens/closes the active air shutter depending on the conditions after the shutter fully open/closed position learning is completed.
•  The PCM opens/closes the shutter in the following control sections.
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Basic Control


Basic function

•  The PCM opens the shutter from (fully open) to (intermediate opening angle) when all of the following conditions are met.
―  Vehicle speed: Less than160 km/h {99.4 mph}
―  Motor coolant temperature: Less than 55 °C {131 °F}
―  Load condition due to A/C operation: Vehicle speed during A/C operation and refrigerant pressure are the specified values or less
―  Protection control is not operating
•  If any of the following conditions is met, the PCM opens the shutter to 90° (fully open position).
―  Vehicle speed: 160 km/h {99.4 mph} or more
―  Motor coolant temperature: 59 °C {138 °F} or more
―  Refrigerant pressure: 1.4 MPa {14 kgf/cm2, 203 psi} or more
―  A/C operation is in the following range (for condenser cooling)
•  During cooling control
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•  During heating control
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Shutter fully open/closed position learning function

Note
•  After the main relay turns off (specified time has elapsed since main power is switched OFF), the PCM commands a write of the shutter fully open/closed position learning value recorded in the active air shutter actuator to the non-volatile memory in the actuator.
Shutter fully open/closed position learning function flow
1.  When the main power is switched ON (READY on), and there is a position learning request from the actuator, the PCM outputs a position learning command to the actuator.
2.  The actuator itself moves the shutter to 90° (fully open position) or (fully closed position).
3.  After the shutter reaches (fully closed position), the PCM turns off the position learning command and the actuator itself moves the shutter to 90° (fully open position).
4.  When the shutter reaches 90° (fully open position), the shutter fully open/closed position learning function is completed and the position learning request from the actuator turns off.
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•  If an error occurs during the shutter fully open/closed position learning and the learning is not completed, the PCM performs the learning request again (to maximum 3 times).


Protection Control


Motor protection control

•  If any of the following conditions is met, the PCM opens the shutter to 90° (fully open position) to protect the motor until the main power is switched OFF.
―  Motor temperature: 140 °C {284 °F} or more
―  Inverter temperature: 96 °C {204 °F} or more