SIDE SILL PANEL INSTALLATION [PANEL REPLACEMENT]

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Symbol Mark

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Installation Procedure

Side Sill (Front-side)

1.  When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2.  Drill holes for the plug welding before installing the new parts.

3.  After temporarily installing new parts, make sure the related parts fit properly.

4.  Cut and join the part to area A shown in the figure.

5.  Plug welds in the 14 locations in area B shown in the figure and install the cabin side frame (outer) (side sill (outer)).

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Side sill component

1.  When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2.  Drill holes for the plug welding before installing the new parts.

3.  After temporarily installing new parts, make sure the related parts fit properly.

4.  Drill the spot welds in the 3locations in area A of the new part shown in the figure and remove the side sill reinforcement (rear) and side sill gusset.

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5.  Plug welds in the 2 locations in area B shown in the figure and install the side sill gusset.

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6.  Plug welds in the 50 locations in the area C shown in the figure and install the side sill reinforcement.

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7.  Plug welds in the 22 locations in area D shown in the figure and install the hinge reinforcement (lower) and hinge pillar reinforcement (lower).

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8.  Cut and join the location in area E shown in the figure.

9.  Plug welds in the 11 locations in area F shown in the figure and install the C-pillar reinforcement (front) (outer).

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10.  Apply the adhesives to the positions shown in the figure.

Note

•  For adhesive agent, use the following recommended agent or equivalent.

Recommended agent	Handleability time (minute)	Hardening time (minute)
ThreeBond 2088E	70	•  25°C {77°F}:1,440 •  120°C {248°F}:60
3M Panel Bonding Adhesive PN 8115	45	•  25°C {77°F}:1,440 •  60°C {140°F}:90

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11.  Cut and join the 2 locations in area G shown in the figure.

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12.  Plug welds in the 129 locations in area H shown in the figure and install the cabin side frame (outer) (side sill (outer)).

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13.  Repair the end of the dash upper panel in the direction of the arrow shown in the figure.

14.  Continuous arc weld area I shown in the figure.

Note

•  Continuous arc welding of area I is performed at the ends of the dash upper panel.

15.  Plug welds in the 3 locations in area J shown in the figure.

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