SIDE SILL PANEL REMOVAL [PANEL REPLACEMENT]

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Symbol Mark

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Removal Procedure

Side sill (front)

1.  Refer to [DAMAGED VEHICLE HANDLING] and [HIGH VOLTAGE SERVICE CAUTIONS] in the general information, implement the necessary measures, and then start the procedure.(See DAMAGED VEHICLE HANDLING [(E)].) (See HIGH VOLTAGE SERVICE CAUTIONS.)

2.  Rough cut the 2 locations in area A shown in the figure.

3.  Drill the spot welds in the 14 locations in area B shown in the figure.

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4.  Remove the cabin side frame (outer) (side sill (outer)).

Side sill component

1.  After referring to [HIGH VOLTAGE SERVICE CAUTIONS] in the general information, implement the necessary measures and then start the procedure. (See HIGH VOLTAGE SERVICE CAUTIONS.)

2.  Rough cut the 2 locations in area A shown in the figure.

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3.  Drill the spot welds in the 127 locations in area B shown in the figure.

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4.  Rough cut the location in area C shown in the figure.

5.  Drill the spot welds in the 3 locations in area D shown in the figure.

6.  Insert a chisel into the position of the arrow shown in the figure, peel off the adhesive, and then move the end of the dash upper panel.

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7.  Remove the cabin side frame (outer) (side sill (outer)).

8.  Rough cut the location in area E shown in the figure.

9.  Drill the spot welds in the 11 locations in area F shown in the figure.

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10.  Remove the C-pillar reinforcement (front) (outer).

11.  Drill the spot welds in the 22 locations in area G shown in the figure.

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12.  Remove the hinge reinforcement and hinge reinforcement (lower) at the same time.

13.  Drill the spot welds in the 47 locations in area H shown in the figure.

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14.  Remove the side sill reinforcement.

15.  Drill the spot welds in the 2 locations in area I shown in the figure.

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16.  Remove the side sill gusset.