ROOF PANEL REMOVAL [PANEL REPLACEMENT]


id098008744300


Symbol Mark

ac5uub00000086

Removal Procedure

Caution
•  To prevent injury, remove the curtain air bag module before performing the work.
a30zzb00000020

1.  Refer to [DAMAGED VEHICLE HANDLING] and [HIGH VOLTAGE SERVICE CAUTIONS] in the general information, implement the necessary measures, and then start the procedure.(See DAMAGED VEHICLE HANDLING [(E)].) (See HIGH VOLTAGE SERVICE CAUTIONS.)

2.  Drill the spot welds in the 99 locations in area A shown in the figure.

a30zzb00000128

3.  Drill the spot welds in the 12 locations in area B shown in the figure.

a30zzb00000022

4.  Remove the roof panel.

5.  Drill the spot welds in area C (16 locations (without sunroof), 8 locations (with sunroof)) shown in the figure from the topside of the roof panel and remove the roof reinforcement No.1 (without sunroof), roof reinforcement No.2, roof reinforcement No.3 and roof reinforcement No.4 (without sunroof).

Note
•  Be careful not to damage the roof reinforcements during installation as it will be reused.

Without sunroof

a30zzb00000215

With sunroof

a30zzb00000216