FRONT PILLAR INSTALLATION [PANEL REPLACEMENT]

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Symbol Mark

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Installation Procedure

1.  When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2.  Drill holes for the plug welding before installing the new parts.

3.  After temporarily installing new parts, make sure the related parts fit properly.

4.  Apply the adhesives to the positions shown in the figure.

Note

•  For adhesive agent, use the following recommended agent or equivalent.

Recommended agent	Handleability time (minute)	Hardening time (minute)
ThreeBond 2088E	70	•  25°C {77°F}:1,440 •  120°C {248°F}:60
3M Panel Bonding Adhesive PN 8115	45	•  25°C {77°F}:1,440 •  60°C {140°F}:90

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5.  Plug welds in the 27 locations in area A shown in the figure and install the hinge pillar (inner).

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6.  Plug welds in the 12 locations in area B shown in the figure and install the front pillar (inner).

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7.  Plug welds in the 12 locations in area C shown in the figure from the interior and install the front pillar upper reinforcement.

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8.  Plug welds in the 8 locations in area D shown in the figure.

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9.  Plug welds in the 22 locations in area E shown in the figure and install the hinge reinforcement (lower), front side reinforcement and hinge reinforcement (upper).

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10.  Apply the adhesives to the positions shown in the figure.

Note

•  For adhesive agent, use the following recommended agent or equivalent.

Recommended agent	Handleability time (minute)	Hardening time (minute)
ThreeBond 2088E	70	•  25°C {77°F}:1,440 •  120°C {248°F}:60
3M Panel Bonding Adhesive PN 8115	45	•  25°C {77°F}:1,440 •  60°C {140°F}:90

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11.  Cut and join the part to the 2 locations in area F shown in the figure.

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12.  Plug welds in the 114 locations in area G shown in the figure.

13.  Plug welds in the 4 locations in area H shown in the figure and install the cabin side frame (outer) (front pillar (outer).

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14.  Repair the end of the dash upper panel in the direction of the arrow shown in the figure.

15.  Continuous arc weld area J shown in the figure.

Note

•  Continuous arc welding of area J is performed at the ends of the dash upper panel.

16.  Plug welds in the 3 locations in area K shown in the figure.

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17.  Install the roof panel. (See ROOF PANEL INSTALLATION [PANEL REPLACEMENT].)