FUEL PUMP UNIT DISASSEMBLY/ASSEMBLY [SKYACTIV-G 2.0]


id0114z5952600

Replacement Part

O-ring
 
Quantity: 2
 
Location of use: Pressure regulator
O-ring
 
Quantity: 1
 
Location of use: Fuel pump

Warning
•  Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel.
•  Highly pressurized fuel may spray out if the fuel line is cut. Due to the following dangers occurring with a fuel spray, always complete the [Fuel Line Safety Procedure] to prevent the fuel from spraying.
―  Fuel may cause irritation if it comes in contact with skin and eyes.
―  If fuel ignites and causes a fire, it may lead to serious injury or death, and damage to property and facilities.
•  A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before performing work on the fuel system, discharge static electricity by touching the vehicle body.
Caution
•  Disconnecting/connecting the quick release connector without cleaning it may cause damage to the fuel pipe and quick release connector. Always clean the quick release connector joint area before disconnecting/connecting using a cloth or soft brush, and make sure that it is free of foreign material.

1.  Complete the [BEFORE SERVICE PRECAUTION]. (See BEFORE SERVICE PRECAUTION [SKYACTIV-G 2.0].)

2.  Remove the fuel pump unit. (See FUEL PUMP UNIT REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)

3.  Disassemble in the order indicated in the table.

4.  Assemble in the reverse order of disassembly.

5.  Install in the reverse order of removal.

6.  Complete the [AFTER SERVICE PRECAUTION]. (See AFTER SERVICE PRECAUTION [SKYACTIV-G 2.0].)

2WD

ac30zw00003554

1
Fuel gauge sender unit
2
Fuel filter (low-pressure)
3
Pressure regulator
4
Fuel pump
5
Fuel filter (high-pressure)

AWD

am3zzw00021187

1
Fuel gauge sender unit
2
Fuel filter (low-pressure)
3
Pressure regulator
4
Fuel pump
5
Fuel filter (high-pressure)