SIDE SILL PANEL REMOVAL [PANEL REPLACEMENT]


id098008615300


Symbol Mark

a30zzb00000025

Removal Procedure


Side sill (front)

1.  Rough cut the 2 locations in area A shown in the figure.

2.  Drill the spot welds in the 14 locations in area B shown in the figure.

a30zzb00000050

3.  Remove the cabin side frame (outer) (side sill (outer)).


Side sill component

1.  Rough cut the 2 locations in area A shown in the figure.

a30zzb00000053

2.  Drill the spot welds in the 127 locations in area B shown in the figure.

am6zzb00000359

3.  Rough cut the location in area C shown in the figure.

4.  Drill the spot welds in the 3 locations in area D shown in the figure.

5.  Insert a chisel into the position of the arrow shown in the figure, peel off the adhesive, and then move the end of the dash upper panel.

a30zzb00000052

6.  Remove the cabin side frame (outer) (side sill (outer)).

7.  Rough cut the location in area E shown in the figure.

8.  Drill the spot welds in the 11 locations in area F shown in the figure.

a30zzb00000054

9.  Remove the C-pillar reinforcement (front) (outer).

10.  Drill the spot welds in the 22 locations in area G shown in the figure.

a30zzb00000055

11.  Remove the hinge reinforcement and hinge reinforcement (lower) at the same time.

12.  Drill the spot welds in the 47 locations in area H shown in the figure.

a30zzb00000056

13.  Remove the side sill reinforcement.

14.  Drill the spot welds in the 2 locations in area I shown in the figure.

a30zzb00000057

15.  Remove the side sill gusset.