CLIMATE CONTROL UNIT INSPECTION [FULL-AUTO AIR CONDITIONER]


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1.  Turn the ignition switch to the ON position.

2.  Connect the negative (-) lead of the tester to body ground.

3.  By inserting the positive (+) lead of the tester into each climate control unit terminal, measure the voltage according to the terminal voltage table.

•  If there is any malfunction, inspect the parts under “Inspection item (s)”.
―  If the parts under “Inspection item (s)” are found to be normal, replace the climate control unit.


Terminal Voltage Table (Reference)

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Terminal

Signal name

Connected to

Measurement condition

Voltage (V)

Inspection item (s)

A
IG2
A/C 7.5 A fuse
IG SW ON
B+
•  Wiring harness: continuity, short circuit (Climate control unit— fuse: A—A/C 7.5 A)
•  A/C 7.5 A fuse
IG SW LOCK
1.0 or less
•  Wiring harness: continuity, short circuit (Climate control unit— fuse: A—A/C 7.5 A)
B
B+
ROOM 15 A fuse
Under any condition
B+
•  Wiring harness: continuity, short circuit (Climate control unit— fuse: B—ROOM 15 A)
•  ROOM 15 A fuse
C
Blower fan speed control
Power MOS FET
Fan stopped
1.0 or less
•  Wiring harness: continuity, short circuit (Climate control unit—power MOS FET: C—C)
•  Power MOS FET
Fan: manual 1 (LO) —24
2.7—3.4
Fan: manual 25 (HI)
9.6
D
TNS signal
TNS relay
Headlight switch OFF
1.0 or less
•  Wiring harness: short circuit (Climate control unit—TNS relay: D—D)
•  TNS relay
•  Headlight switch
Headlight switch ON
B+
•  Wiring harness: continuity, short circuit (Climate control unit—TNS relay: D—D)
•  TNS relay
•  Headlight switch
E
Blower motor feedback
Power MOS FET
Fan stopped
B+
1.  Wiring harness: continuity, short circuit (Climate control unit—power MOS FET: E—B)
2.  Power MOS FET
3.  Blower motor
4.  Blower relay
5.  HEATER 40 A fuse
6.  Power MOS FET replacement
Fan: manual LO
8.17
Fan: manual HI
0.6
F
Panel control signal
Instrument cluster
Headlight switch OFF
0
•  Wiring harness: continuity (Climate control unit—instrument cluster: F—1F)
•  Instrument cluster
•  Climate control unit: terminal voltage (D)
Headlight switch ON
2.7
•  Wiring harness: short circuit (Climate control unit—instrument cluster: F—1F)
G
Actuator power
•  Air intake actuator
•  Air mix actuator
•  Airflow mode actuator
IG SW ON
B+
•  Wiring harness: continuity,short circuit (Climate control unit— air intake actuator, air mix actuator, air flow mode actuator: G—A, A, A)
•  Air intake actuator
•  Air mix actuator
•  Airflow mode actuator
IG SW LOCK
1.0 or less
H
GND
Body ground
Under any condition
1.0 or less
•  Wiring harness: continuity (Climate control unit—GND: H—GND)
I
Plus Signal
J
K
A/C
Refrigerant pressure switch
A/C switch ON, fan switch at 1st
1.0 or less
•  Wiring harness: short circuit (Climate control unit—refrigerant pressure switch: K—A)
A/C switch OFF
B+
•  Wiring harness: continuity, short circuit (Climate control unit—refrigerant pressure switch: K—A) (Refrigerant pressure switch—PCM: C—1J )
•  Refrigerant pressure switch
•  PCM: terminal voltage (1J)
L
Vehicle speed
M
Evaporator temperature sensor input
Evaporator temperature sensor
Compared with temperature detected by evaporator temperature sensor
Refer to graph 1
•  Wiring harness: continuity (Climate control unit—evaporator temperature sensor: M—B, S—A)
•  Wiring harness: short circuit (Climate control unit—evaporator temperature sensor: M—B)
•  Evaporator temperature sensor
N
Rear window defroster operation
Rear window defroster relay
Rear window defroster switch OFF
B+
•  Wiring harness: continuity, short circuit (Climate control unit—rear window defroster relay: N—E)
•  Rear window defroster relay
Rear window defroster switch ON
1.0 or less
O
Cabin temperature sensor input
Cabin temperature sensor
Compared with temperature detected by cabin temperature sensor
Refer to graph 3
•  Wiring harness: continuity (Climate control unit—cabin temperature sensor: O—B, S—A)
•  Wiring harness: short circuit (Climate control unit—cabin temperature sensor: O—B)
•  Cabin temperature sensor
Q
Solar radiation sensor input
Solar radiation sensor
Incandescent light (60W) shining on solar radiation sensor from distance of approx. 100mm {3.9 in}
4.7
•  Inspect for continuity or short circuit (Climate control unit—solar radiation sensor: Q—B, S—A)
•  Wiring harness: short circuit (Climate control unit—cabin temperature sensor: Q—B)
•  Inspect solar radiation sensor
Light to solar radiation sensor block
Below 1.0
R
Water temperature sensor input
S
Sensor GND
•  Ambient temperature sensor
•  Cabin temperature sensor
•  Evaporator temperature sensor
•  Solar radiation sensor
Under any condition
1.0 or less
•  Wiring harness: continuity (Climate control unit—GND: S—GND)
T
Ambient temperature sensor input
Ambient temperature sensor
Compared with temperature detected by ambient temperature sensor
Refer to graph 2
•  Wiring harness: continuity (Climate control unit—ambient temperature sensor: T—B, S—A)
•  Wiring harness: short circuit (Climate control unit—ambient temperature sensor: T—B)
•  Ambient temperature sensor