MAINSHAFT COMPONENT, COUNTERSHAFT COMPONENT AND TRANSMISSION CASE DISASSEMBLY


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1.  Disassemble in the order indicated in the table.

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1
Bearing cover
2
Front cover No.2
3
Front cover
4
Bearing shim
5
Oil baffle
6
Bearing shim
7
Maindrive gear bearing race
8
Mainshaft bearing race
9
Countershaft front bearing
10
Countershaft rear bearing
11
Maindrive gear
12
Mainshaft component
13
Countershaft component
14
Front oil seal
15
Transmission case


Front Cover Disassembly Note

1.  Remove the front cover.

Caution
•  Insert the front cover tightening bolts into the bolt holes for the front cover disassembly, tighten the two bolts uniformly and, then remove the front cover.
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Bearing Race Disassembly Note

1.  Grasping the mainshaft and countershaft, move them forward and back to remove the bearing races.

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Mainshaft Component and Countershaft Component Disassembly Note

1.  Separate the maindrive gear component from the mainshaft component and remove it from the front cover installation holes.

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2.  Tilt the mainshaft component as shown in the figure and remove it from the transmission case.

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3.  Tilt the countershaft component as shown in the figure and remove it from the transmission case.

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