CYLINDER BLOCK ASSEMBLY (II)

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SKYACTIV-G 1.3, SKYACTIV-G 1.5, SKYACTIV-G 2.0

1. Assemble in the order indicated in the table.

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1

Oil baffle plate

(See Oil baffle plate assembly note (SKYACTIV-G 1.3, SKYACTIV-G 1.5, SKYACTIV-G 2.0).)

2

Oil pump

(See Oil pump assembly note (SKYACTIV-G 1.3, SKYACTIV-G 1.5, SKYACTIV-G 2.0).)

3

Oil strainer

4

Rear oil seal

(See Rear oil seal assembly note (SKYACTIV-G 1.3, SKYACTIV-G 1.5, SKYACTIV-G 2.0).)

5

End plate

(See End plate assembly note (SKYACTIV-G 1.3, SKYACTIV-G 1.5, SKYACTIV-G 2.0).)

6

Flywheel (MTX), drive plate (ATX)

(See Flywheel (MTX), drive plate (ATX) assembly note (SKYACTIV-G 1.3, SKYACTIV-G 1.5, SKYACTIV-G 2.0).)

Oil baffle plate assembly note (SKYACTIV-G 1.3, SKYACTIV-G 1.5, SKYACTIV-G 2.0)

1. Tighten the bolts in the order shown in the figure.

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Tightening torque

8—11 N·m {82—112 kgf·cm, 71—97 in·lbf}

Oil pump assembly note (SKYACTIV-G 1.3, SKYACTIV-G 1.5, SKYACTIV-G 2.0)

1. Tighten the oil pump using the following procedure:

(1) Temporarily tighten the three bolts shown in the figure.

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(2) Tighten the two bolts shown in the figure to specified torque.

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Note

• The tightening order for the two bolts is optional.

Tightening torque

20—26 N·m {2.1—2.6 kgf·m, 15—19 ft·lbf}

(3) Finally, tighten the bolt shown in the figure to the specified torque.

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Tightening torque

20—26 N·m {2.1—2.6 kgf·m, 15—19 ft·lbf}

Rear oil seal assembly note (SKYACTIV-G 1.3, SKYACTIV-G 1.5, SKYACTIV-G 2.0)

1. Apply clean engine oil to the inner surface of a new rear oil seal.

2. Insert the rear oil seal into the cylinder block by hand.

3. Tap the rear oil seal in evenly using the SST and a hammer.

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Rear oil seal press on amount

0—0.5 mm {0—0.019 in} from edge surface of cylinder block

End plate assembly note (SKYACTIV-G 1.3, SKYACTIV-G 1.5, SKYACTIV-G 2.0)

1. After end plate assembly, crimp the parts A and B shown in the figure.

SKYACTIV-G 1.3, SKYACTIV-G 1.5 (Except MX-5 (ND)), SKYACTIV-G 2.0 (Except MX-5 (ND))

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SKYACTIV-G 1.5 (MX-5 (ND))

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SKYACTIV-G 2.0 (MX-5 (ND))

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Crimp procedure

Crimp depth: 0.1—1.0 mm {0.004—0.039 in}

Crimp width: 0.5—10.0 mm {0.02—0.39 in}

Crimp locations: Part A is 1 or more on one-side within shaded area and part B is 2 or more within shaded areas

2. After crimping, verify that there is no damage and removal of the end plate.

Flywheel (MTX), drive plate (ATX) assembly note (SKYACTIV-G 1.3, SKYACTIV-G 1.5, SKYACTIV-G 2.0)

1. Hold the crankshaft using the SST.

2. Tighten the new installation bolts in two or three passes in the order shown in the figure.

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Tightening torque

108—116 N·m {11.1—11.8 kgf·m, 80—85 ft·lbf}

SKYACTIV-G 2.5

1. Assemble in the order indicated in the table.

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1

Balancer unit

(See Balancer unit assembly note (SKYACTIV-G 2.5).)

2

Oil pump

(See Oil pump assembly note (SKYACTIV-G 2.5).)

3

Oil strainer

4

Rear oil seal

(See Rear oil seal assembly note (SKYACTIV-G 2.5).)

5

End plate

(See End plate assembly note (SKYACTIV-G 2.5).)

6

Dual-mass flywheel (MTX), drive plate (ATX)

(See Dual-mass flywheel installation bolt assembly note (SKYACTIV-G 2.5, MTX).)

(See Drive plate installation bolt assembly note (SKYACTIV-G 2.5, ATX).)

Balancer unit assembly note (SKYACTIV-G 2.5)

1. Assemble the balancer unit using the following procedure:

(1) Tighten the bolts in the order shown in the figure.

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Tightening torque

Installation position	Tightening torque
1—4	16—22 N·m {1.7—2.2 kgf·m, 12—16 ft·lbf}
5, 6	20—26 N·m {2.1—2.6 kgf·m, 15—19 ft·lbf}

(2) Retighten the bolts in the order of the numbers indicated in the figure.

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Tightening torque

30—36 N·m {3.1—3.6 kgf·m, 23—26 ft·lbf}

Oil pump assembly note (SKYACTIV-G 2.5)

1. Install the oil pump using the following procedure:

(1) Temporarily tighten the three bolts shown in the figure.

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(2) Tighten the two bolts shown in the figure to the specified torque.

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Note

• The tightening order for the two bolts is optional.

Tightening torque

20—26 N·m {2.1—2.6 kgf·m, 15—19 ft·lbf}

(3) Finally, tighten the bolt shown in the figure to the specified torque.

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Tightening torque

20—26 N·m {2.1—2.6 kgf·m, 15—19 ft·lbf}

Rear oil seal assembly note (SKYACTIV-G 2.5)

1. Apply clean engine oil to the inner surface of a new rear oil seal.

2. Insert the rear oil seal into the cylinder block by hand.

3. Tap the rear oil seal in evenly using the SST and a hammer.

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Rear oil seal press on amount

0—0.5 mm {0—0.019 in} from edge surface of cylinder block

End plate assembly note (SKYACTIV-G 2.5)

1. After end plate assembly, crimp the parts A and B shown in the figure.

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Crimp procedure

Crimp depth: 0.1—1.0 mm {0.004—0.039 in}

Crimp width: 0.5—10.0 mm {0.02—0.39 in}

Crimp locations: Part A is 1 or more on one-side within shaded area and part B is 2 or more within shaded areas

2. After crimping, verify that there is no damage and removal of the end plate.

Dual-mass flywheel installation bolt assembly note (SKYACTIV-G 2.5, MTX)

1. Hold the crankshaft using the SST (49 E011 1A0).

2. Temporarily tighten the new bolts.

Note

• If the dual-mass flywheel (secondary flywheel side) is not positioned properly, perform the following procedure to install it:

(1) Temporarily tighten the new bolts to the position as shown in the figure.

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(2) Install the SST (49 S120 710) to the dual-mass flywheel.

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(3) Rotate the dual-mass flywheel (secondary flywheel side) using the SST (49 S120 710), and then temporarily tighten the remaining new bolt after removing the SST (49 G033 102).

3. Tighten the new bolts in two or three passes in the order shown in the figure.

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Tightening torque

152—160 N·m {15.5—16.3 kgf·m, 113—118 ft·lbf}

Drive plate installation bolt assembly note (SKYACTIV-G 2.5, ATX)

1. Hold the crankshaft using the SST.

2. Tighten the new bolts in two or three passes in the order shown in the figure.

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Tightening torque

108—116 N·m {11.1—11.8 kgf·m, 80—85 ft·lbf}

1	Oil baffle plate (See Oil baffle plate assembly note (SKYACTIV-G 1.3, SKYACTIV-G 1.5, SKYACTIV-G 2.0).)
2	Oil pump (See Oil pump assembly note (SKYACTIV-G 1.3, SKYACTIV-G 1.5, SKYACTIV-G 2.0).)
3	Oil strainer
4	Rear oil seal (See Rear oil seal assembly note (SKYACTIV-G 1.3, SKYACTIV-G 1.5, SKYACTIV-G 2.0).)
5	End plate (See End plate assembly note (SKYACTIV-G 1.3, SKYACTIV-G 1.5, SKYACTIV-G 2.0).)
6	Flywheel (MTX), drive plate (ATX) (See Flywheel (MTX), drive plate (ATX) assembly note (SKYACTIV-G 1.3, SKYACTIV-G 1.5, SKYACTIV-G 2.0).)

1	Balancer unit (See Balancer unit assembly note (SKYACTIV-G 2.5).)
2	Oil pump (See Oil pump assembly note (SKYACTIV-G 2.5).)
3	Oil strainer
4	Rear oil seal (See Rear oil seal assembly note (SKYACTIV-G 2.5).)
5	End plate (See End plate assembly note (SKYACTIV-G 2.5).)
6	Dual-mass flywheel (MTX), drive plate (ATX) (See Dual-mass flywheel installation bolt assembly note (SKYACTIV-G 2.5, MTX).) (See Drive plate installation bolt assembly note (SKYACTIV-G 2.5, ATX).)