MAINSHAFT PARTS ASSEMBLY

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1.  Disassemble in the order shown in the figure.

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1	Clutch hub (See Clutch Hub, Clutch Hub Sleeve Assembly Note.)
2	Synchronizer key
3	Clutch hub sleeve (See Clutch Hub, Clutch Hub Sleeve Assembly Note.)
4	Synchronizer key spring
5	Main shaft
6	2nd gear
7	2nd synchronizer component (See 1st Synchronizer Component, 2nd Synchronizer Component Assembly Note.)
8	1st/2nd clutch hub component (See 1st/2nd Clutch Hub Component Assembly Note.)
9	5th gear
10	5th synchronizer component
11	5th/6th clutch hub component (See 5th/6th Clutch Hub Component Assembly Note.)
12	Snap ring
13	1st synchronizer component (See 1st Synchronizer Component, 2nd Synchronizer Component Assembly Note.)
14	Bearing race
15	Bearing
16	1st gear
17	Washer

Clutch Hub, Clutch Hub Sleeve Assembly Note

1.  Assemble the clutch hub with the surface which has the clutch hub groove facing the direction shown in the figure.

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―  1st/2nd clutch hub: Transmission case side

―  5th/6th clutch hub: Extension housing side

2.  Assemble the clutch hub sleeve with the surface which has the clutch hub sleeve marking facing the direction shown in the figure.

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―  1st/2nd clutch hub sleeve: Transmission case side

―  5th/6th clutch hub sleeve: Extension housing side

1st Synchronizer Component, 2nd Synchronizer Component Assembly Note

1.  Align the projection of each synchronizer cone with the positions of the gear and clutch hub grooves as shown in the figure and assemble.

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1st/2nd Clutch Hub Component Assembly Note

1.  Assemble the 1st/2nd clutch hub component using the SST and a press.

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5th/6th Clutch Hub Component Assembly Note

1.  Assemble the 5th/6th clutch hub component using the SST and a press.

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Caution

•  While lifting up the 5th synchronizer component to verify the position of the 5th synchronizer component, assemble the 5th/6th clutch hub component. If it is assembled with the position of the 5th synchronizer component deviated, the 5th synchronizer component could be damaged.