TRANSMISSION/TRANSAXLE TECHNICAL DATA

id055000800100


Manual Transmission

Item

Specification
Manual transmission oil grade
Mazda Original Long Life Gear Oil IS *1
Manual transmission oil capacity (approx. quantity)
2.0 L {2.1 US qt, 1.8 Imp qt}
Shift control case oil grade
Mazda Original Long Life Gear Oil IS *1
Shift control case oil capacity (approx. quantity)
270—310 ml {270—310 cc, 16.5—18.9 cu in}

*1  :Mazda Original Long Life Gear Oil IS is superior oil for optimum shift-feel. Using Mazda Original Long Life Gear Oil IS is recommended. If Mazda Original Long Life Gear Oil IS cannot be obtained, use standard oil (API Service GL-4 (SAE 75W-90)). However, shifting in very low temperatures may become difficult.

Free Length of the Spring

Measurement location

Specification (mm {in})
Spring for detent ball
19.1 {0.751}


Intermediate Housing Pin Height

Measurement location

Specification (mm {in})
Intermediate housing pin
9—10 mm {0.36—0.39 in}


Clearance Between Clutch Hub Sleeve and Shift Fork

Measurement location

Specification (mm {in})

Maximum (mm {in})
Clearance between clutch hub sleeve and shift fork
0.2—0.3 {0.008—0.011}
0.5 {0.02}


Clearance of Synchronizer Ring and Gear Side Surface

Measurement location

Specification (mm {in})

Minimum (mm {in})
Clearance of synchronizer ring (3rd/4th/6th) and gear side surface
1.5 {0.059}
0.8 {0.031}


Main Shaft

Measurement location

Maximum (mm {in})
Runout of main shaft
0.03 {0.0012}
Clearance between main shaft and gear (or bearing race)
0.15 {0.0059}


Adjust Shim Size

Bearing end play adjustment (mm {in})

0.30 {0.012}
0.35 {0.014}
0.40 {0.016}
0.45 {0.018}
0.50 {0.020}
0.55 {0.022}
0.60 {0.024}
0.65 {0.026}
0.70 {0.028}
0.75 {0.030}
0.80 {0.032}
0.85 {0.034}
0.90 {0.036}
0.95 {0.038}
1.00 {0.040}
-

Countershaft center bearing (mm {in})

0.1 {0.004}
0.2 {0.008}
0.3 {0.012}
0.4 {0.016}

Main shaft center bearing (mm {in})

0.1 {0.004}
0.2 {0.008}
0.3 {0.012}
-


C-washer Size

Reverse synchronizer cone (mm {in})

3.1 {0.123}
3.2 {0.126}
3.3 {0.130}
3.4 {0.134}