STEERING GEAR AND LINKAGE DISASSEMBLY


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Caution
•  To prevent damage to the steering gear, secure it to the vise using a copper plate or clean cloth.

1.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)

2.  Remove the front under cover. (See FRONT UNDER COVER REMOVAL/INSTALLATION.)

3.  Disconnect the intermediate shaft from the steering gear and linkage. (See INTERMEDIATE SHAFT REMOVAL/INSTALLATION.)

4.  Remove the steering gear and linkage. (See STEERING GEAR AND LINKAGE REMOVAL/INSTALLATION.)

5.  Disassemble in the order indicated in the figure.

L.H.D.

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R.H.D.

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1
Clip
2
Tie-rod end
3
Locknut
4
Boot clamp
5
Boot band
6
Boot
7
Tie rod
8
Bolt
9
EPS CM
10
Rubber
11
Spacer
12
O-ring
13
Steering gear


Tie-rod End Disassembly Note

1.  Place alignment marks as shown in the figure for proper installation.

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2.  Remove the tie-rod end.

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Boot Band Disassembly Note

1.  Insert a flathead screwdriver into the crimped part of the boot band, expand the crimped part and remove the boot band.

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Tie Rod Disassembly Note

1.  Move the stopper at the steering rack end in the direction of the arrow so that a wrench can be hooked to the steering rack end.

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2.  Lock the steering rack end (pinion gear side) against rotation using a wrench and remove the tie rod using the SST.

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