PRECAUTION

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Warning

•  Always wear protective eye wear when using an air compressor. Otherwise, dirt particles blown off by the air compressor could get into the eyes.

Service Caution

Disassembly

1.  Clean the outside of the transmission using steam or degreaser before disassembly.

2.  To prevent dust penetration into the transmission, perform overhaul servicing in a dust free room.

3.  Clean the disassembled parts using degreaser and dry them using an air compressor.

4.  Clean the oil hole and hydraulic passage using an air compressor and verify that they are not obstructed.

5.  Always wear protective eye wear when using compressed air.

6.  When disassembling a connecting part of a light-alloy part for the transmission case, use a plastic hammer.

7.  Organize and store the disassembled parts to protect them from dirt.

8.  If using a vise, always secure the component using an aluminum plate to prevent component damage.

9.  Disassemble while verifying damage, cracks, deformation, scratches, and the assembly condition of each part.

Cleaning

1.  Thoroughly wash the exterior of the transmission using steam or degreaser before disassembly.

2.  Clean the removed parts using degreaser and dry them using an air compressor. Clean the oil hole and hydraulic passage using an air compressor.

Assembly

1.  Before assembly, verify that each part is clean and dried.

2.  Apply a sufficient amount of the specified oil (long-life gear oil IS) to the moving parts and sliding surfaces when performing assembly.

3.  For parts such as snap rings and gaskets which are designated for replacement with every disassembly, always use a new part.

4.  Clean away the remaining silicone sealant before applying new silicone sealant.

5.  After applying the silicone sealant, install the transmission case before the applied silicone sealant starts to harden, wait for 30 min or more, and then add oil.

6.  If using a vise, always secure the component using an aluminum plate to prevent component damage.