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bmm8um00000045
SHIFT FORK, SHIFT ROD AND REVERSE GEAR PARTS DISASSEMBLY
id051100010300
1. Disassemble in the order shown in the figure.
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1
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Roll pin
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2
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5th/6th shift rod end
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3
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3rd/4th shift rod end
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4
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1st/2nd shift rod end
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5
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Snap ring
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6
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Washer
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7
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C-washer
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8
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Reverse synchronizer cone
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9
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Reverse synchronizer ring
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10
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Reverse shift fork
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11
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Reverse clutch hub sleeve
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12
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Reverse synchronizer key spring
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13
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Reverse gear
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14
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Bearing
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15
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Bearing race
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16
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Washer
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17
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Washer
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18
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Reverse idle gear component
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19
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Friction damper
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20
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Reverse idle gear
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21
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Bearing
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22
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Washer
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23
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Idle shaft pin
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24
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Reverse idle gear shaft
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25
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Intermediate housing
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26
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Oil guide
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27
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Roll pin
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28
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Cap plug
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29
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Washer
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30
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Spring
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31
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Spring seat
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32
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Detent ball
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33
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Roll pin
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34
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Stopper block
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35
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Reverse shift rod
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36
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Interlock pin (short)
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37
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Interlock pin (long)
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38
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1st/2nd shift rod
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39
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1st/2nd shift fork
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40
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Interlock pin (short)
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41
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Interlock pin (long)
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42
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3rd/4th shift rod
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43
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3rd/4th shift fork
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44
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Interlock pin (short)
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45
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5th/6th shift rod
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46
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5th/6th shift fork
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47
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Breather
(See Breather Disassembly Note.)
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Reverse Synchronizer Cone Disassembly Note
1. Install the SST tabs to the positions on the reverse shift fork shown in the figure.
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2. Remove the reverse synchronizer cone, reverse synchronizer ring and reverse shift fork as a single unit using the SSTs.
Friction Damper Disassembly Note
1. Remove the friction damper using the SST and a tape-wrapped flathead screwdriver.
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Interlock Pin (Short) and Interlock Pin (Long) Disassembly Note
1. Remove the short and long interlock pins using a magnet.
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Breather Disassembly Note
1. Detach tabs shown in the figure and remove the breather.
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