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h5e511bm001
REVERSE GEAR COMPONENT AND 3RD/4TH GEAR COMPONENT DISASSEMBLY
d5e051117030m01
1. Disassemble in the order indicated in the table.
h5e511bm001
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1
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Locknut
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2
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Locknut
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3
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Mainshaft rear bearing
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4
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Reverse synchronizer cone
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5
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Synchronizer ring
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6
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Synchronizer key spring
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7
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Reverse gear, shift fork component
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8
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Reverse shift fork
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9
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Clutch hub sleeve
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10
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Reverse gear
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11
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Friction damper
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12
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Needle bearing
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13
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Needle bearing race
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14
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4th gear
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15
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Retaining bolt
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16
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Reverse idler gear shaft component
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17
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Retaining ring
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18
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Thrust washer
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19
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Reverse idler gear
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20
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Needle bearing
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21
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Thrust washer
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22
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Reverse idler gear shaft
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23
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Friction damper
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24
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Countershaft rear bearing
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25
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Collar
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26
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Reverse counter gear
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27
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4th counter gear
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28
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Needle bearing race
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29
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Needle bearing
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30
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Steel ball
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31
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Friction damper
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32
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Inner cone
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33
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Double cone
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34
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Synchronizer ring
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35
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Retaining ring
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36
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Spacer
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37
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Needle bearing
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38
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Counter lever
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39
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Bush
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40
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Retaining bolt
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41
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Counter lever shaft component
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42
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Retaining bolt
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43
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3rd/4th clutch hub and shift fork component
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44
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3rd/4th shift fork
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45
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3rd/4th shift rod
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46
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Detent ball
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47
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Spring seat
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48
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Detent spring
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49
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Clutch hub sleeve
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50
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Synchronizer key
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51
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Synchronizer key spring
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52
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3rd/4th clutch hub
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53
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Synchronizer ring
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54
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Double cone
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55
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Inner cone
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56
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3rd counter gear
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57
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Friction damper
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58
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Needle bearing
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59
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Needle bearing race
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60
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Steel ball
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61
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Spacer
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62
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3rd gear
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Mainshaft Rear Bearing locknut and Countershaft Rear Bearing locknut Disassembly Note
1. Slide the 5th/6th and 1st/2nd clutch hub sleeves to lock the transmission into 5th and 2nd gears.
e5u511bm5011
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2. Remove the mainshaft rear bearing locknut by rotating it counterclockwise using the SST.
e5u511bm5012
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3. Remove the countershaft rear bearing locknut by rotating it clockwise.
e5u511bm5013
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Mainshaft Rear Bearing Disassembly Note
1. Using the SSTs remove the mainshaft rear bearing.
e5u511bm5014
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Reverse Idler Gear Shaft Component Disassembly Note
1. Remove the reverse idler gear shaft retaining bolt and then remove the reverse idler gear shaft component from the transmission case.
e5u511bm5015
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Reverse Idler Gear Friction Damper Disassembly Note
1. Remove the friction damper using a flathead screwdriver.
e5u511bm5019
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Counter Lever Disassembly Note
e5u511bm5016
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3rd/4th Shift Fork Disassembly Note
1. Remove the 3rd/4th shift rod retaining bolt.
e5u511bm5017
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2. Remove the 3rd/4th shift fork component and 3rd/4th clutch hub component at the same time.
e5u511bm5018
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