TRANSMISSION/TRANSAXLE

D5E055000000M01

Item

Specification

Standard clearance between shift fork and clutch hub sleeve groove
0.05-0.40 mm {0.002-0.015 in}
Maximum clearance between shift fork and clutch hub sleeve groove
0.5 mm {0.020 in}
Standard clearance between synchronizer ring and flank surface of gear
1.5 mm {0.059 in}
Maximum clearance between synchronizer ring and flank surface of gear
0.8 mm {0.031 in}
Detent ball spring
Standard length: 23.5 mm {0.925 in}
1st/2nd select return spring
Standard length: 83.5 mm {3.287 in}
Mainshaft maximum runout
0.03 mm {0.0012 in}
Standard clearance between shift rod end and control lever
0.5 mm {0.020 in} or less
5th/6th clutch hub end play
0-0.05 mm {0-0.0019 in}
Maindrive gear shaft total end play
0.05-0.15 mm {0.0020-0.0059 in}
Countershaft total end play
0.15-0.25 mm {0.0059-0.0098 in}
Reverse idler gear end play
0.1-0.2 mm {0.0040-0.0078 in}

5th/6th clutch hub retaining ring

Thickness (mm {in})

1.50 {0.0591}
1.55 {0.0610}
1.60 {0.0630}
1.65 {0.0650}
1.70 {0.0669}
1.75 {0.0689}
1.80 {0.0709}
1.85 {0.0728}
1.90 {0.0748}
1.95 {0.0768}

Maindrive gear bearing shim selective chart

Dimension C (mm {in})

Shim thickness (mm {in})

2.75-2.85 {0.1083-0.1122}
2.7 {0.106}
2.85-2.95 {0.1122-0.1161}
2.8 {0.110}
2.95-3.05 {0.1161-0.1201}
2.9 {0.114}
3.05-3.15 {0.1201-0.1240}
3.0 {0.118}
3.15-3.25 {0.1240-0.1280}
3.1 {0.122}
3.25-3.35 {0.1280-0.1319}
3.2 {0.126}
3.35-3.45 {0.1319-0.1358}
3.3 {0.130}
3.45-3.55 {0.1358-0.1398}
3.4 {0.134}
3.55-3.65 {0.1398-0.1437}
3.5 {0.138}
3.65-3.75 {0.1437-0.1476}
3.6 {0.142}
3.75-3.85 {0.1476-0.1516}
3.7 {0.147}
3.85-3.95 {0.1516-0.1555}
3.8 {0.150}
3.95-4.05 {0.1555-0.1594}
3.9 {0.154}
4.05-4.15 {0.1594-0.1634}
4.0 {0.157}
4.15-4.25 {0.1634-0.1673}
4.1 {0.161}

Countershaft front bearing shim selective chart

Dimension F (mm {in})

Shim thickness (mm {in})

2.45-2.55 {0.0965-0.1004}
2.3 {0.091}
2.55-2.65 {0.1004-0.1043}
2.4 {0.094}
2.65-2.75 {0.1043-0.1083}
2.5 {0.098}
2.75-2.85 {0.1083-0.1122}
2.6 {0.102}
2.85-2.95 {0.1122-0.1161}
2.7 {0.106}
2.95-3.05 {0.1161-0.1201}
2.8 {0.110}
3.05-3.15 {0.1201-0.1240}
2.9 {0.114}
3.15-3.25 {0.1240-0.1280}
3.0 {0.118}
3.25-3.35 {0.1280-0.1319}
3.1 {0.122}

Reverse idler gear retaining ring

Thickness (mm {in})

1.5 {0.059}
1.6 {0.063}
1.7 {0.067}
1.8 {0.071}
1.9{0.075}