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bsj6za00000539
CLUTCH DRUM COMPONENT AND F4 ONE-WAY CLUTCH COMPONENT DISASSEMBLY
id051300260600
Components
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1
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F4 one-way clutch
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2
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Thrust washer
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3
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Clutch hub
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5
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Bearing race
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6
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Snap ring
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7
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Retaining plate
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8
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Drive plate
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9
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Driven plate
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10
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Snap ring
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11
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Retaining plate
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12
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Drive plates component
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13
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Driven plate
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14
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Snap ring
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15
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C1 clutch seal plate
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16
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D-ring
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17
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Piston return spring
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18
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C4 clutch piston
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19
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C1 clutch piston
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20
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O-ring
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21
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Input shaft component
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22
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Seal ring
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23
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Bearing race
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24
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Snap ring
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bsj6za00000620
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1
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Snap ring
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2
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Sleeve
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3
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Driven plate
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4
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Retaining plate
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5
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Drive plate
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6
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Driven plate
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7
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Clutch hub component
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8
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Thrust needle bearing
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9
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Retaining plate
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10
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Clutch hub
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11
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Thrust washer
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12
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Thrust bearing
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13
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Bearing race
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14
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Snap ring
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15
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Snap ring
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16
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Retaining plate
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17
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Drive plate
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18
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Driven plate
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19
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Snap ring
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20
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C2 clutch seal plate
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21
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O-ring
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22
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C2 clutch piston return spring
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23
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C2 clutch piston
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24
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O-ring
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25
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C2, C3 clutch drum
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26
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O-ring
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27
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C3 clutch piston component
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28
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O-ring
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29
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Piston return spring
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30
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C3 clutch seal plate
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31
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Snap ring
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Disassembly Procedure
1. Using a flathead screwdriver, remove the snap ring from the C3 clutch piston component.
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2. Remove the clutch hub component from the C3 clutch piston component.
3. Remove the retaining plate and the drive plate and the driven plate from the clutch hub component.
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4. Remove the retaining plate from the C3 clutch piston component.
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5. Remove the thrust needle bearing from the clutch hub.
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6. Remove the clutch hub from the C3 clutch piston component.
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7. Remove the thrust bearing, the bearing race and the thrust washer from clutch hub.
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8. Remove the C1, C4 clutch component from the C2, C3 clutch drum.
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9. Remove the bearing race from the C3 clutch piston component.
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10. Remove the clutch hub and F4 one-way clutch from the C1, C4 clutch component.
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11. Remove the bearing race from the C1, C4 clutch component.
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12. Remove the F4 one-way clutch from the clutch hub.
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13. Using a flathead screwdriver, remove the snap ring from the input shaft component.
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14. Remove the retaining plate (C1) and the drive plate (C1) and the driven plate (C1) from the input shaft component.
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15. Using a flathead screwdriver, remove the snap ring from the input shaft component.
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16. Remove the retaining plate (C4) and the drive plate (C4) and the driven plate (C4) from the input shaft component.
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17. Place the SST on the seal plate and compress the piston return spring with a press.
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18. Remove the snap ring using snap ring pliers.
19. Remove the C4 clutch seal plate and the piston return spring from the input shaft component.
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20. Apply compressed air into the oil passage as shown in the figure and remove the C4 clutch piston and C1 clutch piston from the input shaft component.
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21. When applying compressed air, shut the oil passages of the input shaft component.
22. Remove the O-ring from the input shaft component.
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23. Remove the D-ring from the C1 clutch seal plate.
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24. Remove the seal ring from the input shaft component.
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25. Using a flathead screwdriver, remove the snap ring (C3) from the C2, C3 clutch drum.
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26. Using a flathead screwdriver, remove the snap ring (C2) from the C2, C3 clutch drum.
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27. Remove the retaining plate (C2) and the drive plate (C2) and the driven plate (C2) from the input shaft component.
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28. Install the SST as shown in the figure, and compress the C2 clutch piston return spring.
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29. Remove the snap ring using snap ring pliers.
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30. Remove the seal plate and the C2 clutch piston return spring from the C3 clutch drum.
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31. Apply compressed air into the oil passage as shown in the figure and remove the C2 clutch piston and C3 clutch piston from the input shaft component.
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32. When applying compressed air, shut the oil passage of the input shaft component.
33. Remove the O-ring from the C2 clutch seal plate.
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34. Remove the O-ring from the C2 clutch piston.
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35. Install the SST using a M10-1.25 bolt with a length of 100 mm as shown in the figure to compress the piston return spring.
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36. Remove the snap ring using snap ring pliers.
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37. Remove the seal plate piston return spring from the C3 clutch piston component.
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38. Remove the C2, C3 clutch drum C3 clutch piston component.
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39. Remove the O-ring from the C3 clutch piston component.
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40. Remove the O-ring from the C2, C3 clutch drum.
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