CLUTCH DRUM COMPONENT AND F4 ONE-WAY CLUTCH INSPECTION


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1.  Inspect the lining of all drive plates. (C1)

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•  If the lining is flaking or has changed color, or if it is worn or the print mark is wearing away, replace it with a new drive plate.
•  When replacing, inspect the contact surfaces between the retaining plate, driven plate and drive plate.
•  If they are scratched or have changed color, replace with new parts.
Note
•  Before replacing with new drive plates, soak them at least 2 h in ATF.

2.  Inspect the lining of all drive plates. (C4)

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•  If the lining is flaking or has changed color, or if it is worn or the print mark is wearing away, replace it with a new drive plate.
•  When replacing, inspect the contact surfaces between the retaining plate, driven plate and drive plate.
•  If they are scratched or have changed color, replace with new parts.
Note
•  Before replacing with new drive plates, soak them at least 2 h in ATF.

3.  Using vernier calipers, measure the free length of the piston return spring.

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C1, C4 clutch return spring free length
Standard: 26.29 mm {1.04 in}
•  If it less than the specification, replace the piston return spring with a new one.

4.  Inspect the lining of all drive plates. (C2)

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•  If the lining is flaking or has changed color, or if it is worn or the print mark is wearing away, replace it with a new drive plate.
•  When replacing, inspect the contact surfaces between the retaining plate, driven plate and drive plate.
•  If they are scratched or have changed color, replace with new parts.
Note
•  Before replacing with new drive plates, soak them at least 2 h in ATF.

5.  Inspect the lining of all drive plates. (C3)

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•  If the lining is flaking or has changed color, or if it is worn or the print mark is wearing away, replace it with a new drive plate.
•  When replacing, inspect the contact surfaces between the retaining plate, driven plate and drive plate.
•  If they are scratched or have changed color, replace with new parts.
Note
•  Before replacing with new drive plates, soak them at least 2 h in ATF.

6.  Using vernier calipers, measure the free length of the piston return spring.

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C2 clutch return spring free length
Standard: 20.02 mm {0.79 in}
•  If it less than the specification, replace the piston return spring with a new one.

7.  Using vernier calipers, measure the free length of the piston return spring.

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C3 clutch return spring free length
Standard: 21.03 mm {0.83 in}
•  If it less than the specification, replace the piston return spring with a new one.

8.  Using a dial gauge, measure the inner diameter of the input shaft component bushings.

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Input shaft component bushing inner diameter
18.000—18.025 mm {0.7087—0.7096 in}
Caution
•  Measure at different places and take an average. If it exceeds the specification, replace the input shaft component with a new one.
•  When the input shaft component is replaced, inspect the contact surface opposed to the intermediate shaft.
•  If the surface of it is scratched or has changed color, replace the intermediate shaft with a new one.

9.  Using a dial gauge, measure the inner diameter of the clutch hub bushings.

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Clutch hub bushing inner diameter
Front side: 23.037—23.062 mm {0.90697—0.90795 in}
Rear side: 23.037—23.062 mm {0.90697—0.90795 in}
Caution
•  Measure at different places and take an average. If it exceeds the specification, replace the clutch hub with a new one.
•  When the clutch hub is replaced, inspect the contact surface opposed to the input shaft component.
•  If the surface of it is scratched or has changed color, replace the input shaft component with a new one.

10.  Using a dial gauge, measure the inner diameter of the clutch hub component bushings.

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Clutch hub component bushing inner diameter
Front side: 33.312—33.337 mm {1.31150—1.31248 in}
Rear side: 33.312—33.337 mm {1.31150—1.31248 in}
Caution
•  Measure at different places and take an average. If it exceeds the specification, replace the clutch hub component with a new one.
•  When the clutch hub component is replaced, inspect the contact surface opposed to the clutch hub.
•  If the surface of it is scratched or has changed color, replace the clutch hub with a new one.

11.  Verify that the F4 one-way clutch rotates when the clutch hub is secured and rotated clockwise, and that it does not rotate when the clutch hub is rotated counterclockwise.

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