#
MANUAL TRANSMISSION PARTS INSPECTION

D5E051100000M02

## Clutch Hub Component

1. Measure the clearance between each shift fork and clutch hub sleeve groove using a feeler gauge.

  • If not within the specification, replace the shift fork and clutch hub sleeve as a set.

Standard clearance between shift fork and clutch hub sleeve groove

  0.05-0.40 mm {0.002-0.015 in}

Maximum clearance between shift fork and clutch hub sleeve groove

  0.5 mm {0.020 in}

## Synchronizer Ring

1. Measure the clearance between the synchronizer ring and flank surface of the gear using a feeler gauge around the entire circumference.

  • If not within the specification, replace the synchronizer ring.

Standard clearance between synchronizer ring and flank surface of gear

  1.5 mm {0.059 in}

Maximum clearance between synchronizer ring and flank surface of gear

  0.8 mm {0.031 in}

  Note

  • Set the synchronizer ring squarely in the gear.

## Spring

1. Measure the free length of each spring.

  • If not within the specification, replace the spring.

Detent ball spring

  Standard length: 23.5 mm {0.925 in}

1st/2nd select return spring

  Standard length: 83.5 mm {3.287 in}

## Mainshaft

1. Measure the mainshaft runout using a dial gauge.

  • If it exceeds the maximum specification, replace the mainshaft.

Mainshaft maximum runout

  0.03 mm {0.0012 in}

## Shift Rod End, Control Lever

1. Measure the clearance between the shift rod end and control lever using a feeler gauge.

  • If not within the specification, replace the shift rod end or control lever as a set.

Standard clearance between shift rod end and control lever

  0.5 mm {0.020 in} or less