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TOP COVER COMPONENT AND EXTENSION HOUSING ASSEMBLY

D5E051117011M02

1. Assemble in the order indicated in the table.

1 | Oil seal (control rod) (See Oil Seal (control rod) Assembly Note.)
2 | Sealing cap (See Sealing Cap Assembly Note.)
3 | Control rod
4 | Oil passage
5 | Funnel
6 | Extension housing (See Extension Housing Assembly Note.)
7 | Control rod end
8 | Select spindle component
9 | Select lock spindle
10 | Select lock spindle spring
11 | Spring cap
12 | Vehicle speed sensor, hole cover
13 | Oil seal (extension housing) (See Oil Seal (Extension Housing) Assembly Note.)
14 | Control lever
15 | Oil passage
16 | Top cover, shift component (See Top Cover Assembly Note.)
17 | Control case (See Control Case Assembly Note.)
18 | Change lever component
19 | Steel ball
20 | Neutral switch
21 | Back-up light switch
22 | Dust boot
23 | Release collar (See Release Collar, Release Fork Assembly Note.)
24 | Release fork (See Release Collar, Release Fork Assembly Note.)

## Oil Seal (control rod) Assembly Note

1. Measure the depth A of the oil seal installation hole as shown in the figure.

2. Calculate the oil seal installation depth B.

  Formula: B = A - (6.5-7.5 mm {0.158-0.295 in})
  B: Depth of the oil seal installation position
  A: Depth of the oil seal installation hole

3. Install the oil seal using the SST through the sealing cap hole as shown in the figure.

  • Verify that the depth B is within the calculated value in step 2.

## Sealing Cap Assembly Note

1. Install the sealing cap using the SST.

  Caution

  • Apply silicone sealant to the sealing cap.

  Installation depth C:
  2.0-4.0 mm {0.079-0.157 in}

## Oil Seal (Extension Housing) Assembly Note

1. Apply specified oil to the lip of a new oil seal.

2. Install the oil seal evenly and gradually using the SST and a hammer.

## Extension Housing Assembly Note

1. Apply sealant to the contact surfaces of the extension housing and transmission case as shown in the figure.

2. Install the extension housing to the transmission case.

Tightening torque:

  31.4-46 N·m {3.21-4.69 kgf·m, 23.2-33.9 ft·lbf}

## Top Cover Assembly Note

1. Apply sealant to the contact surfaces of the transmission case and top cover as shown in the figure.

2. Install the top cover component to the transmission case.

Tightening torque:

  15.7-22.5 N·m {1.60-2.29 kgf·m, 11.6-16.5 ft·lbf}

## Control Case Assembly Note

1. Apply sealant to the contact surfaces of the control case and extension housing as shown in the figure.

2. Install the control case to the extension housing.

Tightening torque:

  15.7-22.5 N·m {1.60-2.29 kgf·m, 11.6-16.5 ft·lbf}

## Release Collar, Release Fork Assembly Note

1. Apply specified grease to the areas shown in the figure.

2. Install the release collar and release fork.