CLUTCH UNIT REMOVAL/INSTALLATION

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1. Remove in the order indicated in the table.

2. Install in the reverse order of removal.

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1 | Clutch release cylinder (See CLUTCH RELEASE CYLINDER REMOVAL/INSTALLATION.)
2 | Manual transaxle (See TRANSMISSION REMOVAL/INSTALLATION [M15M-D].) (See TRANSMISSION REMOVAL/INSTALLATION [P66M-D].)
3 | Boot
4 | Clutch release collar (See CLUTCH RELEASE COLLAR INSPECTION.)
5 | Clutch release fork
6 | Clutch cover (See Clutch Cover and Disc Removal Note.) (See Clutch Cover Installation Note.)
7 | Clutch disc (See Clutch Cover and Disc Removal Note.) (See Clutch Disc Installation Note.)
8 | Pilot bearing (See Pilot Bearing Removal Note.) (See Pilot Bearing Installation Note.)
9 | Flywheel (See Flywheel Removal Note.) (See Flywheel Installation Note.)

Clutch Cover and Disc Removal Note

1. Install the SSTs.

2. Loosen each bolt one turn at a time in a crisscross pattern until spring tension is released.

3. Remove the clutch cover and disc.

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Pilot Bearing Removal Note

  Note
  • The pilot bearing does not need to be removed unless you are replacing it.

1. Use the SST to remove the pilot bearing.

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Pilot Bearing Installation Note

1. Install the pilot bearing using the corresponding 20 mm {0.79 in} side of a Snap-on brand millimeter size bushing driver set A160M adapter A160M7 (20—22 mm {0.79—0.86 in}).

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  Substitution

  • A160M7 (20 mm {0.79 in})
    Outer diameter: 21 mm {0.83 in}
    Inner diameter: 19 mm {0.75 in}

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Flywheel Removal Note

1. Hold the flywheel using the SST.

2. Remove the bolts evenly and gradually in a crisscross pattern.

3. Remove the flywheel.

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4. Inspect for oil leakage from the crankshaft rear oil seal.

  • If there is any malfunction, replace the crankshaft rear oil seal.
  (See REAR OIL SEAL REPLACEMENT [L8, LF].)

Flywheel Installation Note

1. Clean the crankshaft thread holes.

2. Install the flywheel to the crankshaft.

3. Hand‐tighten the flywheel lock bolts.

4. Install the SST to the flywheel.

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5. Gradually tighten the flywheel lock bolts in a crisscross pattern.

  Tightening torque

  108—116 N·m
  {11.1—11.8 kgf·m, 79.7—85.5 ft·lbf}

Clutch Disc Installation Note

1. Hold the clutch disc position using the SST.

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Clutch Cover Installation Note

1. Install the SSTs.

2. Tighten the bolts evenly and gradually in a crisscross pattern.

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  Tightening torque

  25.0—33.0 N·m
  {2.6—3.4 kgf·m, 18.5—24.4 ft·lbf}