EFFICIENT REMOVAL OF BODY PANELS

id000000739300

Body Measurements

• Before removal or rough‐cutting, first measure the body at and around the damaged area against the standard reference dimension specifications. If there is deformation, use frame repair equipment to make a rough correction.

mzj2038b001

Prevention of Body Deformation

• Use a clamp or a jack for removal and reinforce at and around the rough‐cutting location to prevent deforming of the body.

mzj2038b002

Selection of Cut‐and‐join Locations

• For parts where complete replacement is not feasible, careful cutting and joining operations should be followed. If the location to be cut is a flat area where there is no reinforcement, the selected cutting location should be where the welding distortion will be minimal.

mzj2038b003

Removal of Associated Parts

• Protect moldings, garnishes, and ornaments with tape when removing associated parts.

Rough Cutting of Damaged Panel

• Verify that there are no parts (such as pipes, hoses, and wiring harness) nearby or on the opposite side of a panel which could be damaged by heat.
• For cut‐and‐join areas, allow for an overlap of 30—50 mm {1.18—1.97 in} and then rough‐cut the damaged panel.

mzz2038b001