EXHAUST SYSTEM REMOVAL/INSTALLATION [MZ-CD 1.4 DI Turbo]

id0115z1800200

Warning

• A hot engine and exhaust system can cause severe burns. Turn off the engine and wait until they are cool before removing the exhaust system.

2. Remove the engine cover.

3. Remove in the order indicated in the table.

4. Install in the reverse order of removal.

am2zzw00002766

1

Main silencer

2

Tunnel member

3

Middle pipe

4

Front pipe

5

Catalytic converter insulator

6

Exhaust manifold insulator

(See Exhaust Manifold Insulator Removal Note.)

7

Catalytic converter

(See Catalytic Converter Removal Note.)

8

Oil pipe

(See Oil Pipe Installation Note.)

9

Oil hose

10

Turbocharger

(See Turbocharger Removal Note.)

11

Exhaust manifold

Exhaust System Insulator

am2zzw00001338

Exhaust Manifold Insulator Removal Note

1. Remove the air hose No.1 and the resonance chamber as a single unit. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZ-CD 1.4 DI Turbo].)

2. Remove the exhaust manifold insulator.

Catalytic Converter Removal Note

1. Remove the catalytic converter fitting bolt.

2. Remove the catalytic converter bracket fitting bolt (catalytic converter side).

3. Remove the catalytic converter.

Turbocharger Removal Note

2. Remove the oil level pipe.

3. Remove the turbocharger and the exhaust manifold as a single unit.

4. Remove the turbocharger from the exhaust manifold.

Oil Pipe Installation Note

1. Position the oil pipe so that the clearance between the pipe and wastegate body is 65 mm{2.6 in}.

am2zzw00002767

2. Position the oil pipe so that the clearance between the pipe and turbocharger is 15 mm{0.6 in}.

am2zzw00002768

1	Main silencer
2	Tunnel member
3	Middle pipe
4	Front pipe
5	Catalytic converter insulator
6	Exhaust manifold insulator (See Exhaust Manifold Insulator Removal Note.)
7	Catalytic converter (See Catalytic Converter Removal Note.)
8	Oil pipe (See Oil Pipe Installation Note.)
9	Oil hose
10	Turbocharger (See Turbocharger Removal Note.)
11	Exhaust manifold