RING GEAR AND DIFFERENTIAL DISASSEMBLY

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Structural view

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1
Tapered roller bearing (transaxle case side)
2
Tapered roller bearing (converter housing side)
3
10 bolts
4
Ring gear
5
Roll pin
6
Pinion shaft
7
Pinion gear
8
Thrust washer
9
Side gear
10
Thrust washer
11
Differential gear case


Disassembly Procedure

1.  Perform the following inspection:

Caution
•  If there is no malfunction based on the results of the inspection, it is not necessary to disassemble the ring gear and differential.
•  Visual inspection of parts
•  Ring gear and differential inspection
•  If there is a malfunction, disassemble the ring gear and differential and replace the malfunctioning part with a new part.

2.  Remove the tapered roller bearing (transaxle case side) using the following procedure:

(1)  Secure the ring gear and differential in a vise.
Caution
•  Insert a protective plate between the vise and the part so as not to damage the part.
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A  :Vise
(2)  Remove the tapered roller bearing (transaxle case side) using the SST.
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A  :SST tab set positions
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A  :Vise
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(3)  Remove the ring gear and differential from the vise.
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A  :Vise

3.  Remove the tapered roller bearing (converter housing side) using the following procedure:

(1)  Secure the ring gear and differential in a vise.
Caution
•  Insert a protective plate between the vise and the part so as not to damage the part.
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A  :Vise
(2)  Remove the tapered roller bearing (converter housing side) using the SST.
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A  :SST tab set positions
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A  :Vise
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(3)  Remove the ring gear and differential from the vise.
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A  :Vise

4.  Remove the ring gear using the following procedure:

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1
10 bolts
2
Ring gear

(1)  Secure the ring gear and differential in a vise.
Caution
•  Insert a protective plate between the vise and the part so as not to damage the part.
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A  :Vise
(2)  Loosen the bolt shown in the figure.
Caution
•  If the bolts are removed, the differential may separate from the ring gear and fall off. Only loosen the bolts but do not remove them.
Note
•  Change the securing position of the ring gear and differential with the vise and loosen all of the bolts shown in the figure.
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(3)  Remove the ring gear and differential from the vise.
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A  :Vise
(4)  Remove the bolts shown in the figure.
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(5)  Lightly tap the ring gear with a plastic hammer and remove the ring gear.
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5.  Remove the roll pin shown in the figure using a pin punch.

Note
•  Use a pin punch with an end outer diameter of 3 mm {0.119 in} or more and less than 4 mm {0.157 in}, and an end length of 50 mm {2.0 in} or more.
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6.  Remove the pinion shaft.

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7.  Remove the pinion gears using the following procedure:

(1)  Rotate the pinion gears as shown in the figure.
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(2)  Remove the pinion gears.
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8.  Remove the thrust washers from the pinion gears.

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9.  Remove the side gears.

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10.  Remove the thrust washers from the side gears.

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11.  Clean the disassembled parts. (See AUTOMATIC TRANSAXLE CLEANING.)