TRANSAXLE DISASSEMBLY

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Step 1

1.  Assemble the SST (49 G019 0A0) to the SST (49 0107 680A).

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Bolt used
Part number: 9YA02 A220 or M12 × 1.75 bolt (length 40 mm {1.6 in})
Tightening torque
88—118 N·m {9.0—12 kgf·m, 65—87 ft·lbf}

2.  Assemble the MTX to the SST (49 G019 0A0).

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Bolt A
Part number: 99450 1055, or M10 × 1.25 bolt (length 55 mm {2.2 in}) and nut (M10 × 1.25)
Bolt A tightening torque
38—52 N·m {3.9—5.3 kgf·m, 29—38 ft·lbf}
Bolt B
SST (component part for 49 G019 0A0: 49 G019 003)
Bolt B tightening torque
88—118 N·m {9.0—12 kgf·m, 65—87 ft·lbf}
Bolt C
Part number: 9YA02 1080, or M10 × 1.5 bolt (length 55 mm {2.2 in})
Bolt C tightening torque
38—52 N·m {3.9—5.3 kgf·m, 29—38 ft·lbf}
Bolt D
Part number: 99450 1030 or M10 × 1.25 bolt (length 30 mm {1.2 in})
Bolt D tightening torque
38—52 N·m {3.9—5.3 kgf·m, 29—38 ft·lbf}

3.  Remove the parts around the transaxle in the order shown in the figure.

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1
Stud bolt
2
Plug
3
Gasket
4
Spring
5
Detent ball
6
Neutral switch No.1
7
Gasket
8
Shift lever shaft anchor bolt
9
Gasket
10
Neutral switch No.2 (with i-stop)
11
Gasket (with i-stop)
12
Back-up light switch
13
Gasket
14
Oil level plug
15
Gasket
16
Reverse idler shaft anchor bolt
17
Service hole plate
(See Service hole plate removal note.)
18
Oil seal
19
Plug
20
Gasket
21
Spring
22
Pin
23
Drain plug
24
Gasket


Service hole plate removal note

Caution
•  Do not damage the transaxle case when removing the service hole plate.

1.  Remove the service hole plate while lightly tapping the side of the service hole plate using a cloth-wrapped flathead screwdriver.

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Step 2

1.  Disassemble the transaxle in the order shown in the figure.

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1
Transaxle case component
(See Transaxle case component removal note.)
2
Shim
3
Magnet
4
Control set
5
Reverse lever component
6
Shift rod
7
Shift rod end
8
Shift fork
9
Spring
10
Reverse gate
11
Reverse idler shaft
12
Reverse idler gear
13
Primary shaft component
(See Primary shaft component, secondary shaft component removal note.)
14
Secondary shaft component
(See Primary shaft component, secondary shaft component removal note.)
15
Differential
16
Clutch housing component

2.  Remove the silicone sealant of the transaxle case component and clutch housing component, and clean all the parts.


Transaxle case component removal note

1.  Remove the transaxle case component installation bolts.

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2.  While pulling up the ball bearing outer race using pliers as shown in the figure, turn the clip to align the clip opening with the service hole.

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Caution
•  Cover a cloth with the servicing area and hold the ball bearing outer race with pliers while being careful not to damage the ball bearing outer race.

3.  Keep apart the pliers from the ball bearing outer race.

4.  Insert the snap ring pliers into the service hole, widen the clip, and disconnect the secondary shaft component from the transaxle case.

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Caution
•  Be careful not to damage or scratch the transaxle case when using the snap ring pliers. Otherwise, oil could leak.
Note
•  If the clip and the secondary shaft component are disengaged, the secondary shaft component will dislodge slightly so that it can be disconnected from the transaxle case.

5.  Align the select lever with the positioning mark and set it to the reverse position.

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6.  Pull the shift lever in the direction shown in the figure.

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7.  Tap the locations shown in the figure using a plastic hammer to remove the transaxle case component.

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Primary shaft component, secondary shaft component removal note

1.  Remove the primary shaft component and secondary shaft component as a single unit.

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