REVERSE IDLER GEAR COMPONENT INSPECTION

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Gear Inspection

1.  Inspect the gears for damage, wear, or loss.

•  If there is any malfunction, replace the gear.

2.  Inspect the gears and reverse lever component for damage and wear on the contact surfaces.

•  If there is any malfunction, replace the gear.

3.  Measure the inner diameter of the bushing assembled to the reverse idler gear using a cylinder gauge. Measurement positions total four and are in the X and Y directions, at two points (A and B) as shown in the figure.

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Inner diameter of gear

Measurement location

Specification (mm {in})

Maximum (mm {in})
Reverse idler gear bushing
16.025 {0.6309}
16.034 {0.6313}

•  If it exceeds the maximum, replace the gear.


Reverse Idler Shaft Inspection

1.  Inspect the sliding parts for damage and wear.

•  If there is any malfunction, replace the reverse idler shaft.

2.  Measure the outer diameter of the reverse idler shaft using the micrometer. Measurement positions total four and are in the X and Y directions, at two points (A and B) as shown in the figure.

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Reverse idler shaft outer diameter

Measurement location

Specification (mm {in})

Minimum (mm {in})
Reverse idler shaft
15.975 {0.6289}
15.966 {0.6286}

•  If it is less than the minimum, replace the reverse idler shaft.