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SECONDARY SHAFT COMPONENT DISASSEMBLY
id051500169100
1. Disassemble the secondary shaft component in the order shown in the figure.
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1
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Clip
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2
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Ball bearing
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3
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Secondary 6th gear
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4
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Clip
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5
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Secondary 5th gear
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6
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Secondary 4th gear
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7
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Clip
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8
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Secondary 3rd gear
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9
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Friction damper (with SKYACTIV-G 1.5)
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10
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Secondary 2nd gear
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11
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Inner cone ring
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12
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Middle cone ring
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13
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Synchronizer ring
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14
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Clutch hub sleeve
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15
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Synchronizer key
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16
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Clip
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17
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Clutch hub
(See Clutch Hub Removal Note.)
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18
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Synchronizer ring
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19
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Middle cone ring
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20
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Inner cone ring
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21
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Secondary 1st gear
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22
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Friction damper (with SKYACTIV-G 1.5)
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23
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Secondary shaft
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Ball Bearing, Secondary 6th Gear Removal Note
1. Set the SSTs and secondary shaft component in the press as shown in the figure.
F65M-R
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F66M-R
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2. Remove the ball bearings using the press. (F65M-R)
3. Remove the ball bearing and secondary 6th gear simultaneously using the press.(F66M-R)
Secondary 5th Gear, Secondary 4th Gear Removal Note
1. Set the SSTs and secondary shaft component in the press as shown in the figure.
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2. Remove the secondary 5th gear and secondary 4th gear using the press.
Secondary 3rd Gear Removal Note
1. Set the SSTs and secondary shaft component in the press as shown in the figure.
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2. Remove all parts from the secondary 3rd gear to the secondary 2nd gear simultaneously using the press.
Clutch Hub Removal Note
1. Set the secondary shaft component and the SST in the press as shown in the figure.
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2. Remove all parts from the clutch hub to the secondary 1st gear simultaneously using the press.
