TRANSAXLE CASE AND CLUTCH HOUSING ASSEMBLY


id051500169900


Transaxle Case Component Assembly

1.  Install the bolt and nut to the transaxle case component, pinch the bolt using a vice, and secure the transaxle component as shown in the figure.

bf62zm00000113

Bolt
Part number: 99450 0855 or M8 × 1.25 bolt (length 55 mm {2.2 in})
Nut
M8×1.25

2.  Assemble the transaxle case component in the order shown in the figure.

bf62zm00000114

1
Transaxle case
2
Clip
3
Oil seal (shift lever)
4
Spring
5
Detent ball pin
6
Switch pin (with i-stop)
7
Inner shift lever
8
Shift lever
9
Oil seal (select lever)
10
Select arm
11
Select lever
12
Oil path
13
Funnel


Oil seal (shift lever) assembly note

1.  Assemble the new oil seal to the position shown in the figure using the SST.

bf62zm00000115
bf62zm00000116


Oil seal (select lever) assembly note

1.  Assemble the new oil seal to the position shown in the figure using the SST.

bf62zm00000117
bf62zm00000118


Funnel (primary shaft) assembly note

1.  Set a new funnel while aligning hole A in the upper part of the funnel with air-bleeding hole B at the shift rod (5GR/6GR) hole of the transaxle case as shown in the figure.

bf62zm00000119

2.  Assemble the funnel to the transaxle case using the SST.

bf62zm00000120


Clutch Housing Component Assembly

1.  Assemble the clutch housing component in the order shown in the figure.

bf62zm00000121

1
Clutch housing
2
Dowel pin
3
Oil seal
4
Funnel
5
Roller bearing
6
Stopper plate
7
Breather


Oil seal assembly note

1.  Assemble a new oil seal using the SST.

bf62zm00000122


Roller bearing assembly note

1.  Assemble a new roller bearing using the SST.

bf62zm00000123