TRANSAXLE CASE AND CLUTCH HOUSING INSPECTION


id051500285100


Transaxle Case Inspection

1.  Inspect the transaxle case for damage, wear or loss.

•  If there is any malfunction, replace the transaxle case.

2.  Measure the inner diameter of the bushing assembled to the transaxle case. Measurement positions total 14 and are in the X and Y directions at 7 points, A, B, C, D, E, F, and G, as shown in the figure.

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Bush inner diameter

Measurement location

Specification (mm {in})

Maximum (mm {in})

A: Shift rod bushing (1GR/2GR)
14.048 {0.55307}
14.088 {0.55465}
B: Shift rod bushing (3GR/4GR)
14.048 {0.55307}
14.088 {0.55465}
C: Shift rod bushing (5GR/6GR)
14.048 {0.55307}
14.088 {0.55465}
D: Control rod bushing
14.048 {0.55307}
14.088 {0.55465}
E: Select lever bushing
14.048 {0.55307}
14.088 {0.55465}
F: Shift lever bushing No.1
14.048 {0.55307}
14.088 {0.55465}
G: Shift lever bushing No.2
14.031 {0.55240}
14.071 {0.55398}

•  If it exceeds the maximum, replace the transaxle case.


Clutch Housing Inspection

1.  Inspect the clutch housing for damage, wear, or loss.

•  If there is any malfunction, replace the clutch housing.

2.  Measure the inner diameter of the bushing assembled to the clutch housing. Measurement positions total eight and are in the X and Y directions, at four points (A, B, C, and D) as shown in the figure.

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Bushing inner diameter

Measurement location

Specification (mm {in})

Maximum (mm {in})

A: Shift rod bushing (1GR/2GR)
14.048 {0.55307}
14.088 {0.55465}
B: Shift rod bushing (3GR/4GR)
14.048 {0.55307}
14.088 {0.55465}
C: Shift rod bushing (5GR/6GR)
14.048 {0.55307}
14.088 {0.55465}
D: Control rod bushing
14.048 {0.55307}
14.088 {0.55465}

•  If it exceeds the maximum, replace the clutch housing.