TRANSMISSION/TRANSAXLE TECHNICAL DATA
id055000800100
Manual Transaxle
|
Item |
Specification |
||
|---|---|---|---|
|
Manual transaxle oil
|
Grade
|
API service GL-4
|
|
|
Viscosity
|
SAE 75W-80
|
||
|
Capacity (approx. quantity)
|
(L {US qt, lmp qt})
|
SKYACTIV-G 1.5: 1.59 L {1.68 US qt, 1.40 Imp qt}
SKYACTIV-D 1.5: 1.64 L {1.73 US qt, 1.44 Imp qt}
|
|
Gear Thrust Clearance
|
Measurement location |
Specification (mm {in}) |
Maximum (mm {in}) |
|---|---|---|
|
3rd gear
|
0.208 {0.0082}
|
0.300 {0.0118}
|
|
4th gear
|
0.295 {0.0116}
|
0.373 {0.0147}
|
|
5th gear
|
0.269 {0.0106}
|
0.381 {0.0150}
|
|
6th gear
|
0.342 {0.0135}
|
0.461 {0.0181}
|
|
Secondary 1st gear
|
0.216 {0.0085}
|
0.313 {0.0123}
|
|
Secondary 2nd gear
|
0.307 {0.0121}
|
0.403 {0.0159}
|
Gear Inner Diameter
|
Measurement location |
Specification (mm {in}) |
Maximum (mm {in}) |
|---|---|---|
|
3rd gear
|
41.510 {1.6343}
|
41.520 {1.6346}
|
|
4th gear
|
37.010 {1.4571}
|
37.020 {1.4575}
|
|
5th gear
|
37.010 {1.4571}
|
37.020 {1.4575}
|
|
6th gear
|
32.810 {1.2917}
|
32.820 {1.2921}
|
|
Secondary 1st gear
|
41.510 {1.6343}
|
41.520 {1.6346}
|
|
Secondary 2nd gear
|
37.010 {1.4571}
|
37.020 {1.4575}
|
|
Reverse idler gearbushing
|
16.025 {0.6309}
|
16.034 {0.6313}
|
Gear Shaft Runout
|
Measurement location |
Maximum (mm {in}) |
|---|---|
|
Primary shaft
|
0.050 {0.0020}
|
|
Secondary shaft
|
0.050 {0.0020}
|
Gear Shaft Outer Diameter
|
Measurement location |
Specification (mm {in}) |
Minimum (mm {in}) |
|
|---|---|---|---|
|
Primary shaft
|
3rd gear assembly part
|
41.470 {1.6327}
|
41.460 {1.6323}
|
|
4th gear assembly part
|
36.970 {1.4555}
|
36.960 {1.4551}
|
|
|
5th gear assembly part
|
36.970 {1.4555}
|
36.960 {1.4551}
|
|
|
6th gear assembly part
|
32.770 {1.2902}
|
32.760 {1.2898}
|
|
|
Secondary shaft
|
Secondary 1st gear assembly part
|
41.470 {1.6327}
|
41.460 {1.6323}
|
|
Secondary 2nd gear assembly part
|
36.970 {1.4555}
|
36.960 {1.4551}
|
|
|
Reverse idler shaft
|
Reverse idler gear sliding part
|
15.975 {0.6289}
|
15.966 {0.6286}
|
Differential Case Journal Inner Diameter
|
Measurement location |
Specification (mm {in}) |
|---|---|
|
Differential case journal
|
28.020—28.059 {1.1032—1.1046}
|
Drive Shaft Journal Outer Diameter
|
Measurement location |
Minimum (mm {in}) |
|---|---|
|
Drive shaft journal (LH)
|
27.959 {1.1007}
|
|
Drive shaft journal (RH)
|
27.944 {1.1002}
|
Synchronizer Clearance
|
Measurement location |
Specification (mm {in}) |
Minimum (mm {in}) |
|---|---|---|
|
Synchronizer ring (1GR)
|
0.990 {0.0390}
|
0.500 {0.0197}
|
|
Synchronizer ring (2GR)
|
0.990 {0.0390}
|
0.500 {0.0197}
|
|
Synchronizer ring (3GR)
|
1.000 {0.0394}
|
0.435 {0.0171}
|
|
Synchronizer ring (4GR)
|
1.000 {0.0394}
|
0.435 {0.0171}
|
|
Synchronizer ring (5GR)
|
1.000 {0.0394}
|
0.520 {0.0205}
|
|
Synchronizer ring (6GR)
|
1.000 {0.0394}
|
0.520 {0.0205}
|
Shift Fork and Clutch Hub Sleeve Clearance
|
Measurement location |
Specification (mm {in}) |
Maximum (mm {in}) |
|---|---|---|
|
Shift fork and clutch hub sleeve
|
0.225 {0.0089}
|
0.400 {0.0157}
|
Differential Gear Backlash
|
Item |
Specification (mm {in}) |
|---|---|
|
Pinion gear backlash
|
0.03—0.15 {0.002—0.005}
|
Bush Inner Diameter
|
Measurement location |
Specification (mm {in}) |
Maximum (mm {in}) |
|
|---|---|---|---|
|
Transaxle case
|
Shift rod bushing (1GR/2GR)
|
14.048 {0.55307}
|
14.088 {0.55465}
|
|
Shift rod bushing (3GR/4GR)
|
14.048 {0.55307}
|
14.088 {0.55465}
|
|
|
Shift rod bushing (5GR/6GR)
|
14.048 {0.55307}
|
14.088 {0.55465}
|
|
|
Control rod bushing
|
14.048 {0.55307}
|
14.088 {0.55465}
|
|
|
Select lever bushing
|
14.048 {0.55307}
|
14.088 {0.55465}
|
|
|
Shift lever bushing No.1
|
14.048 {0.55307}
|
14.088 {0.55465}
|
|
|
Shift lever bushing No.2
|
14.031 {0.55240}
|
14.071 {0.55398}
|
|
|
Clutch housing
|
Shift rod bushing (1GR/2GR)
|
14.048 {0.55307}
|
14.088 {0.55465}
|
|
Shift rod bushing (3GR/4GR)
|
14.048 {0.55307}
|
14.088 {0.55465}
|
|
|
Shift rod bushing (5GR/6GR)
|
14.048 {0.55307}
|
14.088 {0.55465}
|
|
|
Control rod bushing
|
14.048 {0.55307}
|
14.088 {0.55465}
|
|
Adjust Shim Size
Primary shaft (mm {in})
|
1.550 {0.06102}
|
1.500 {0.05906}
|
1.450 {0.05709}
|
1.400 {0.05512}
|
|
1.350 {0.05315}
|
1.300 {0.05118}
|
1.250 {0.04921}
|
1.200 {0.04724}
|
|
1.150 {0.04528}
|
1.100 {0.04331}
|
1.050 {0.04134}
|
1.000 {0.03937}
|
|
0.950 {0.03740}
|
0.900 {0.03543}
|
0.850 {0.03346}
|
0.800 {0.03150}
|
|
0.750 {0.02953}
|
0.700 {0.02756}
|
0.650 {0.02559}
|
0.600 {0.02362}
|
Differential (mm {in})
|
1.600 {0.06299}
|
1.550 {0.06102}
|
1.500 {0.05906}
|
1.450 {0.05709}
|
|
1.400 {0.05512}
|
1.350 {0.05315}
|
1.300 {0.05118}
|
1.250 {0.04921}
|
|
1.200 {0.04724}
|
1.150 {0.04528}
|
1.100 {0.04331}
|
1.050 {0.04134}
|
|
1.000 {0.03937}
|
0.950 {0.03740}
|
0.900 {0.03543}
|
0.850 {0.03346}
|
|
0.800 {0.03150}
|
-
|
-
|
-
|
Differential thrust washer size (mm {in})
|
0.95 {0.037}
|
0.90 {0.035}
|
0.85 {0.033}
|
0.80 {0.031}
|
|
0.75 {0.030}
|
-
|
-
|
-
|