TORSION BEAM AXLE REMOVAL/INSTALLATION [REAR BRAKE (DISC)]

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Caution

•  Performing the following procedures could cause an open circuit in the rear ABS wheel-speed sensor wiring harness if it is pulled by mistake. Before servicing, disconnect the rear ABS wheel-speed sensor and set it aside so that the wiring harness will not be pulled by mistake.

1.  Remove the main silencer and the three-way catalytic converter as a single unit. (SKYACTIV-G 1.3, SKYACTIV-G 1.5) (See EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G 1.3, SKYACTIV-G 1.5].)

2.  Remove the main silencer and middle pipe as a single unit. (SKYACTIV-D 1.5) (See EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 1.5].)

3.  Remove the rear ABS wheel-speed sensor from the wheel hub component.

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4.  Remove the rear ABS wheel-speed sensor wiring harness from the brackets and set it aside so that it does not interfere with the servicing.

5.  Set the rear parking brake cable away from the torsion beam axle hook.

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6.  Remove the following parts. (See WHEEL HUB COMPONENT REMOVAL/INSTALLATION [REAR BRAKE (DISC)].)

(1)  Rear brake caliper component

(2)  Rear disc plate

(3)  Wheel hub component

(4)  Dust cover

7.  Support the torsion beam axle using a jack.

Warning

•  If the torsion beam axle falls off while it is removed/installed, it may cause serious injury or death, or vehicle damage. Always use a jack when removing/installing the torsion beam axle and verify that it is securely supported.

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8.  Remove the rear coil spring. (See REAR COIL SPRING REMOVAL/INSTALLATION [REAR BRAKE (DISC)].)

9.  Remove the bolts. (See Torsion Beam Axle Installation Note.)

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10.  Lower the jack slowly and remove the torsion beam axle.

11.  Remove the bolts and nuts. (With dynamic damper)

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12.  Remove the dynamic dampers. (With dynamic damper)

13.  Install in the reverse order of removal.

Torsion Beam Axle Installation Note

1.  While pressing both ends of the torsion beam axle bushing to the stoppers shown in the figure, install the bolts.

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