Item
|
Specification
|
Transaxle type
|
F35M-R
|
Thrust clearance
|
1st gear
|
Clearance
|
(mm {in})
|
0.05-0.28 {0.002-0.011}
|
Maximum
|
(mm {in})
|
0.33 {0.013}
|
2nd gear
|
Clearance
|
(mm {in})
|
0.18-0.51 {0.007-0.020}
|
Maximum
|
(mm {in})
|
0.56 {0.022}
|
3rd gear
|
Clearance
|
(mm {in})
|
0.06-0.21 {0.002-0.008}
|
Maximum
|
(mm {in})
|
0.26 {0.010}
|
4th gear
|
Clearance
|
(mm {in})
|
0.21-0.61 {0.008-0.024}
|
Maximum
|
(mm {in})
|
0.66 {0.026}
|
5th gear
|
Clearance
|
(mm {in})
|
0.06-0.26 {0.0024-0.0102}
|
Maximum
|
(mm {in})
|
0.31 {0.0122}
|
Oil clearance
|
1st gear
|
1st gear inner diameter
|
(mm {in})
|
39.50-39.52 {1.555-1.556}
|
Secondary shaft outer diameter
|
(mm {in})
|
39.45-39.47 {1.553-1.554}
|
Clearance
|
(mm {in})
|
0.03-0.07 {0.002-0.003}
|
2nd gear
|
2nd gear inner diameter
|
(mm {in})
|
35.20-35.22 {1.386-1.387}
|
Secondary shaft outer diameter
|
(mm {in})
|
35.15-35.17 {1.384-1.385}
|
Clearance
|
(mm {in})
|
0.03-0.07 {0.002-0.003}
|
3rd gear
|
3rd gear inner diameter
|
(mm {in})
|
35.21-35.23 {1.386-1.387}
|
Primary shaft outer diameter
|
(mm {in})
|
35.15-35.17 {1.384-1.385}
|
Clearance
|
(mm {in})
|
0.040-0.080 {0.0016-0.0031}
|
4th gear
|
4th gear inner diameter
|
(mm {in})
|
32.01-31.03 {1.260-1.261}
|
Primary shaft outer diameter
|
(mm {in})
|
31.95-31.97 {1.258-1.259}
|
Clearance
|
(mm {in})
|
0.040-0.080 {0.0016-0.0031}
|
5th gear
|
5th gear inner diameter
|
(mm {in})
|
34.01-34.03 {1.3390-1.3397}
|
Sleeve outer diameter
|
(mm {in})
|
33.94-33.97 {1.3363-1.3374}
|
Clearance
|
(mm {in})
|
0.04-0.09 {0.0016-0.0035}
|
Shift fork and hub sleeve
|
Clearance between 1st/2nd shift fork and hub sleeve
|
Standard
|
(mm {in})
|
0.10-0.36 {0.004-0.014}
|
Maximum
|
(mm {in})
|
0.86 {0.034}
|
Clearance between 3rd/4th shift fork and hub sleeve
|
Standard
|
(mm {in})
|
0.20-0.50 {0.008-0.020}
|
Maximum
|
(mm {in})
|
1.00 {0.039}
|
Clearance between 5th shift fork and hub sleeve
|
Standard
|
(mm {in})
|
0.40-0.75 {0.016-0.029}
|
Maximum
|
(mm {in})
|
1.25 {0.049}
|
Synchronizer ring
|
Clearance between 1st/2nd synchronizer ring and flank surface of gear
|
Standard
|
(mm {in})
|
1.30 -1.70 {0.052-0.066}
|
Maximum
|
(mm {in})
|
1.00 {0.039}
|
Clearance between 3rd/4th synchronizer ring and flank surface of gear
|
Standard
|
(mm {in})
|
1.12 -1.88 {0.044-0.074}
|
Maximum
|
(mm {in})
|
0.80 {0.031}
|
Clearance between 5th/Reverse synchronizer ring and flank surface of gear
|
Standard
|
(mm {in})
|
1.12 -1.88 {0.044-0.074}
|
Maximum
|
(mm {in})
|
0.80 {0.031}
|
Synchronizer key
|
1st/2nd
|
Length
|
(mm {in})
|
19.00 {0.748}
|
Height
|
(mm {in})
|
4.25 {0.167}
|
Thickness
|
(mm {in})
|
5.00 {0.197}
|
3rd/4th
|
Length
|
(mm {in})
|
17.00 {0.669}
|
Height
|
(mm {in})
|
4.25 {0.167}
|
Thickness
|
(mm {in})
|
5.00 {0.197}
|
5th/Reverse
|
Length
|
(mm {in})
|
17.00 {0.669}
|
Height
|
(mm {in})
|
4.25 {0.167}
|
Thickness
|
(mm {in})
|
5.00 {0.197}
|
Reverse idle gear and reverse lever
|
Clearance between reverse idle gear bushing and reverse lever
|
Standard
|
(mm {in})
|
0.10-0.32 {0.004-0.013}
|
maximum
|
(mm {in})
|
0.37 {0.015}
|
Primary shaft gear
|
Runout
|
(mm {in})
|
0.050 {0.0020} max.
|
Thrust clearance
|
(mm {in})
|
0.005-0.100 {0.0002-0.0039}
|
Preload adjust shims
|
(mm {in})
|
0.10 {0.004}, 0.20 {0.008}, 0.30 {0.012}, 0.40 {0.016}, 0.50 {0.020}, 0.60 {0.024}
|
Secondary shaft gear
|
Runout
|
(mm {in})
|
0.015 {0.0006} max.
|
Preload adjust shims
|
(mm {in})
|
0.15 {0.006}, 0.20 {0.008}, 0.25 {0.010}, 0.30 {0.012}, 0.35 {0.014}, 0.40 {0.016}, 0.45 {0.018}, 0.50 {0.020}, 0.55 {0.022}, 0.60 {0.024}, 0.65 {0.026}, 0.70 {0.028}
|
Differential
|
Differential bearing preload
|
(N·m {kgf·cm, in·lbf})
|
0.03-2.00 {0.3-20, 0.26-14.7}
|
Side bearing preload adjustment shims
|
(mm {in})
|
0.10 {0.004},0.15 {0.006}, 0.20 {0.008}, 0.25 {0.010}, 0.30 {0.012}, 0.35 {0.014}, 0.40 {0.016}, 0.45 {0.018}, 0.50 {0.020}, 0.55 {0.022}, 0.60 {0.024}, 0.65 {0.026}, 0.70 {0.028}, 0.75 {0.030}, 0.80 {0.031}, 0.85 {0.033}, 0.90 {0.035},
|
Backlash of side gear and pinion gear
|
Standard
|
(mm {in})
|
0-0.1 {0-0.004}
|
Thrust washer thickness
|
(mm {in})
|
2.0 {0.079}, 2.1 {0.083}, 2.2 {0.087}
|