MANUAL TRANSAXLE


B3E055001029101

Item

Specification

Transaxle type
F35M-R
Thrust clearance
1st gear
Clearance
(mm {in})
0.05-0.28 {0.002-0.011}
Maximum
(mm {in})
0.33 {0.013}
2nd gear
Clearance
(mm {in})
0.18-0.51 {0.007-0.020}
Maximum
(mm {in})
0.56 {0.022}
3rd gear
Clearance
(mm {in})
0.06-0.21 {0.002-0.008}
Maximum
(mm {in})
0.26 {0.010}
4th gear
Clearance
(mm {in})
0.21-0.61 {0.008-0.024}
Maximum
(mm {in})
0.66 {0.026}
5th gear
Clearance
(mm {in})
0.06-0.26 {0.0024-0.0102}
Maximum
(mm {in})
0.31 {0.0122}
Oil clearance
1st gear
1st gear inner diameter
(mm {in})
39.50-39.52 {1.555-1.556}
Secondary shaft outer diameter
(mm {in})
39.45-39.47 {1.553-1.554}
Clearance
(mm {in})
0.03-0.07 {0.002-0.003}
2nd gear
2nd gear inner diameter
(mm {in})
35.20-35.22 {1.386-1.387}
Secondary shaft outer diameter
(mm {in})
35.15-35.17 {1.384-1.385}
Clearance
(mm {in})
0.03-0.07 {0.002-0.003}
3rd gear
3rd gear inner diameter
(mm {in})
35.21-35.23 {1.386-1.387}
Primary shaft outer diameter
(mm {in})
35.15-35.17 {1.384-1.385}
Clearance
(mm {in})
0.040-0.080 {0.0016-0.0031}
4th gear
4th gear inner diameter
(mm {in})
32.01-31.03 {1.260-1.261}
Primary shaft outer diameter
(mm {in})
31.95-31.97 {1.258-1.259}
Clearance
(mm {in})
0.040-0.080 {0.0016-0.0031}
5th gear
5th gear inner diameter
(mm {in})
34.01-34.03 {1.3390-1.3397}
Sleeve outer diameter
(mm {in})
33.94-33.97 {1.3363-1.3374}
Clearance
(mm {in})
0.04-0.09 {0.0016-0.0035}
Shift fork and hub sleeve
Clearance between 1st/2nd shift fork and hub sleeve
Standard
(mm {in})
0.10-0.36 {0.004-0.014}
Maximum
(mm {in})
0.86 {0.034}
Clearance between 3rd/4th shift fork and hub sleeve
Standard
(mm {in})
0.20-0.50 {0.008-0.020}
Maximum
(mm {in})
1.00 {0.039}
Clearance between 5th shift fork and hub sleeve
Standard
(mm {in})
0.40-0.75 {0.016-0.029}
Maximum
(mm {in})
1.25 {0.049}
Synchronizer ring
Clearance between 1st/2nd synchronizer ring and flank surface of gear
Standard
(mm {in})
1.30 -1.70 {0.052-0.066}
Maximum
(mm {in})
1.00 {0.039}
Clearance between 3rd/4th synchronizer ring and flank surface of gear
Standard
(mm {in})
1.12 -1.88 {0.044-0.074}
Maximum
(mm {in})
0.80 {0.031}
Clearance between 5th/Reverse synchronizer ring and flank surface of gear
Standard
(mm {in})
1.12 -1.88 {0.044-0.074}
Maximum
(mm {in})
0.80 {0.031}
Synchronizer key
1st/2nd
Length
(mm {in})
19.00 {0.748}
Height
(mm {in})
4.25 {0.167}
Thickness
(mm {in})
5.00 {0.197}
3rd/4th
Length
(mm {in})
17.00 {0.669}
Height
(mm {in})
4.25 {0.167}
Thickness
(mm {in})
5.00 {0.197}
5th/Reverse
Length
(mm {in})
17.00 {0.669}
Height
(mm {in})
4.25 {0.167}
Thickness
(mm {in})
5.00 {0.197}
Reverse idle gear and reverse lever
Clearance between reverse idle gear bushing and reverse lever
Standard
(mm {in})
0.10-0.32 {0.004-0.013}
maximum
(mm {in})
0.37 {0.015}
Primary shaft gear
Runout
(mm {in})
0.050 {0.0020} max.
Thrust clearance
(mm {in})
0.005-0.100 {0.0002-0.0039}
Preload adjust shims
(mm {in})
0.10 {0.004}, 0.20 {0.008}, 0.30 {0.012}, 0.40 {0.016}, 0.50 {0.020}, 0.60 {0.024}
Secondary shaft gear
Runout
(mm {in})
0.015 {0.0006} max.
Preload adjust shims
(mm {in})
0.15 {0.006}, 0.20 {0.008}, 0.25 {0.010}, 0.30 {0.012}, 0.35 {0.014}, 0.40 {0.016}, 0.45 {0.018}, 0.50 {0.020}, 0.55 {0.022}, 0.60 {0.024}, 0.65 {0.026}, 0.70 {0.028}
Differential
Differential bearing preload
(N·m {kgf·cm, in·lbf})
0.03-2.00 {0.3-20, 0.26-14.7}
Side bearing preload adjustment shims
(mm {in})
0.10 {0.004},0.15 {0.006}, 0.20 {0.008}, 0.25 {0.010}, 0.30 {0.012}, 0.35 {0.014}, 0.40 {0.016}, 0.45 {0.018}, 0.50 {0.020}, 0.55 {0.022}, 0.60 {0.024}, 0.65 {0.026}, 0.70 {0.028}, 0.75 {0.030}, 0.80 {0.031}, 0.85 {0.033}, 0.90 {0.035},
Backlash of side gear and pinion gear
Standard
(mm {in})
0-0.1 {0-0.004}
Thrust washer thickness
(mm {in})
2.0 {0.079}, 2.1 {0.083}, 2.2 {0.087}