COOLANT RESERVE TANK REMOVAL/INSTALLATION [MZ-CD 1.4 DI Turbo]

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Warning

•  Never remove the cooling system cap or loosen the radiator drain plug while the engine is running, or when the engine and radiator are hot. Scalding engine coolant and steam may shoot out and cause serious injury. It may also damage the engine and cooling system.

•  Turn off the engine and wait until it is cool. Even then, be very careful when removing the cap. Wrap a thick cloth around it and slowly turn it counterclockwise 2.5 turns. Step back while the pressure escapes.

•  When you are sure all the pressure is gone, turn the cap using the cloth, and remove it.

1.  Drain the engine coolant until the coolant reserve tank becomes empty. (See ENGINE COOLANT REPLACEMENT [MZ-CD 1.4 DI Turbo].)

2.  Remove in the order indicated in the table.

3.  Install in the reverse order of removal.

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1	Coolant reserve tank hose (See Coolant Reserve Tank Hose Removal Note.) (See Coolant Reserve Tank Hose Installation Note.)
2	Coolant reserve tank
3	Coolant reserve tank hose

Coolant Reserve Tank Hose Removal Note

1.  Perform the following steps to disconnect the coolant reserve tank hose.

(1)  Press the retainer tabs in the directions of the arrows shown in the figure on both the left and right sides of the retainer.

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(2)  Pull the hose in the direction shown in the figure with the retainer tabs pressed, and disconnect it.

Coolant Reserve Tank Hose Installation Note

1.  Perform the following steps to connect the coolant reserve tank hose.

(1)  Insert hose A with the retainer depression pointed upward of the vehicle.

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(2)  Insert hose B with the retainer depression pointed downward of the vehicle.

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(3)  Lightly pull and push the coolant reserve tank hose a few times by hand, and then verify that it is connected securely.