PCM INSPECTION [MZ-CD 1.4 DI Turbo]


id0140b8802500


Not Using the M-MDS

Note
•  The PCM terminal voltage can vary with conditions when measuring and changes due to age deterioration on the vehicle, causing false diagnosis. Therefore a comprehensive inspection of the input and output systems, and the PCM is necessary to determine where the malfunction occurs.
am2zzw00002956

PCM terminal voltage table (Reference)

Terminal

Signal name

Connected to

Measurement condition

Voltage (V)

Inspection item(s)

1A
CAN_H
Controller area network (high)
Because this terminal is for CAN, determination by terminal voltage is not possible.
•  Related wiring harness
1B
CAN_L
Controller area network (low)
Because this terminal is for CAN, determination by terminal voltage is not possible.
•  Related wiring harness
1C
ECT
ECT sensor
Engine coolant temperature:30°C {86°F}
Approx. 2.6
•  Related wiring harness
•  ECT sensor
Engine coolant temperature:70°C {158°F}
Approx. 1.1
1D
1E
ECT sensor ground
ECT sensor
Under any condition
Below 1.0
•  Related wiring harness
•  ECT sensor
1F
MAF sensor ground
MAF sensor
Under any condition
Below 1.0
•  Related wiring harness
•  MAF sensor
1G
IAT
IAT sensor No.2
Ignition switch on
IAT 30 °C {86 °F}
Approx. 1.9
•  Related wiring harness
•  IAT sensor No.2
IAT 40 °C {104 °F}
Approx. 1.4
1H
1I
MAF
MAF/IAT sensor
Inspect using the wave Profile.
•  Related wiring harness
•  MAF/IAT sensor
1J
Ignition switch
Ignition switch
Ignition switch on
B+
1K
Cooling fan relay No.3
Cooling fan relay No.3
Cooling fan relay No.3 operating
Below 1.0
•  Related wiring harness
•  Cooling fan relay No.3
Cooling fan relay No.3 not operating
B+
1L
Main relay control
Main relay
Ignition switch on
Approx. 0.9
•  Related wiring harness
•  Main relay
1M
1N
IAT sensor No.2 ground
IAT sensor No.2
Under any condition
Below 1.0
•  Related wiring harness
•  IAT sensor No.2
1O
Glow plug relay
Glow plug relay
Glow plug relay operating
Below 1.0
•  Related wiring harness
•  Glow plug relay
Glow plug relay not operating
B+
1P
1Q
1R
1S
Cooling fan relay No.1
Cooling fan relay No.1
Cooling fan relay No.1 operating
Below 1.0
•  Related wiring harness
•  Cooling fan relay No.1
Cooling fan relay No.1 not operating
B+
1T
1U
1V
1W
A/C relay
A/C relay
Idle
Refrigerant pressure switch on
Below 1.0
•  Related wiring harness
•  A/C relay
Refrigerant pressure switch off
B+
1X
1Y
Ground
Body ground
Under any condition
Below 1.0
•  Related wiring harness
1Z
1AA
Fuel pressure ragulator
Fuel pressure ragulator
Inspect using the wave Profile.
•  Related wiring harness
•  Fuel pressure ragulator
1AB
Fuel metering valve
Fuel metering valve
Inspect using the wave Profile.
•  Related wiring harness
•  Fuel metering valve
1AC
Ground
Body ground
Under any condition
Below 1.0
•  Related wiring harness
1AD
1AE
1AF
2A
2B
2C
2D
2E
2F
2G
2H
2I
MAP sensor supply
MAP sensor
Ignition switch on
Approx. 5
•  Related wiring harness
•  MAP sensor
2J
2K
CKP sensor ground
CKP sensor
Ignition switch on
Below 1.0
•  Related wiring harness
•  CKP sensor
2L
CKP
CKP sensor
Inspect using the wave Profile.
•  Related wiring harness
•  CKP sensor
2M
EGR valve position sensor supply
EGR valve position sensor
Ignition switch on
Approx. 5
•  Related wiring harness
•  EGR valve position sensor
2N
EGR valve position sensor ground
EGR valve
Ignition switch on
Below 1.0
•  Related wiring harness
•  EGR valve
2O
EGR valve position
EGR valve
Idle
Approx. 2.5
Ignition switch on
Approx. 0.9
2P
2Q
Fuel pressure sensor supply
Fuel pressure sensor
Ignition switch on
Approx. 5
•  Related wiring harness
•  Fuel pressure sensor
2R
Fuel pressure sensor ground
Fuel pressure sensor
Ignition switch on
Below 1.0
•  Related wiring harness
•  Fuel pressure sensor
2S
MAP
MAP sensor
Ignition switch on
Approx. 2.4
•  Related wiring harness
•  MAP sensor
2T
Fuel pressure
Fuel pressure sensor
Idle
Approx. 1.0
•  Related wiring harness
•  Fuel pressure sensor
Ignition switch on
Approx. 0.5
2U
2V
2W
MAP sensor ground
MAP sensor
Ignition switch on
Below 1.0
•  Related wiring harness
•  MAP sensor
2X
IAT
MAF/IAT sensor
Ignition switch on
IAT 30 °C {86 °F}
Approx. 1.9
•  Related wiring harness
•  MAF/IAT sensor
IAT 40 °C {104 °F}
Approx. 1.4
2Y
Power supply
Main relay
Ignition switch on
B+
•  Related wiring harness
•  Main relay
2Z
2AA
2AB
2AC
CKP sensor supply
CKP sensor
Ignition switch on
B+
•  Related wiring harness
•  CKP sensor
2AD
2AE
2AF
Fuel temperature
Fuel temperature sensor
Fuel temperature:43°C {109.4°F}
Approx. 1.6
•  Related wiring harness
•  Fuel temperature sensor
Fuel temperature:47°C {116.6°F}
Approx. 1.3
2AG
2AH
2AI
2AJ
2AK
Generator
Generator
Under any condition
Below 1.0
•  Related wiring harness
•  Generator
2AL
Ground
Fuel temperature sensor
Under any condition
Below 1.0
•  Related wiring harness
•  Fuel temperature sensor
2AM
Starter
Starter relay
Ignition switch ON (START) position
B+
•  Related wiring harness
•  Starter relay
Except for Ignition switch ON (START) position
Below 1.0
2AN
2AO
Ground
Body ground
Under any condition
Below 1.0
•  Related wiring harness
2AP
2AQ
EGR valve actuator
EGR valve
Idle
B+
•  Related wiring harness
•  EGR valve
2AR
EGR valve actuator
EGR valve
Inspect using the wave Profile.
2AS
Ground
Body ground
Under any condition
Below 1.0
•  Related wiring harness
2AT
2AU
Throttle position
Throttle position sensor
Inspect using the wave Profile.
•  Related wiring harness
•  Throttle position sensor
2AV
3A
3B
3C
CMP sensor supply
CMP sensor
Ignition switch on
Approx. 5
•  Related wiring harness
•  CMP sensor
3D
3E
3F
Refrigerant pressure
Refrigerant pressure sensor
Ignition switch on
Approx. 1.3
•  Related wiring harness
•  Refrigerant pressure sensor
Idle
Refrigerant pressure switch on
Approx. 1.5
Refrigerant pressure switch off
Approx. 1.8
3G
Refrigerant pressure sensor ground
Refrigerant pressure sensor
Under any condition
Below 1.0
3H
Refrigerant pressure sensor supply
Refrigerant pressure sensor
Ignition switch on
Approx. 5
3I
CMP
CMP sensor
Inspect using the wave Profile.
•  Related wiring harness
•  CMP sensor
3J
3K
CMP sensor ground
CMP sensor
Under any condition
Below 1.0
•  Related wiring harness
•  CMP sensor
3L
3M
3N
3O
3P
3Q
3R
APP
APP sensor
Accelerator pedal released
Approx. 3.3
•  Related wiring harness
•  APP sensor
Accelerator pedal depressed
Approx. 8.0
3S
3T
3U
3V
3W
3X
3Y
Brake
Brake switch
Brake pedal released
Below 1.0
•  Related wiring harness
•  Brake switch
Brake pedal depressed
B+
3Z
3AA
3AB
3AC
Glow plug relay monitor
Glow plug relay
Ignition switch on
Approx. 0.5
•  Related wiring harness
•  Glow plug relay
Idle
B+
3AD
Oil pressure
Oil pressure switch
Ignition switch on
Below 1.0
•  Related wiring harness
•  Oil pressure switch
Idle
B+
3AE
3AF
3AG
3AH
3AI
3AJ
Power supply
Main relay
Ignition switch on
B+
•  Related wiring harness
•  Main relay
3AK
3AL
3AM
Power supply
Main relay
Ignition switch on
B+
•  Related wiring harness
•  Main relay
3AN
Power supply
Main relay
Ignition switch on
B+
•  Related wiring harness
•  Main relay
3AO
Fuel injector No.4 (+)
Fuel injector No.4
Inspect using the wave Profile.
•  Related wiring harness
•  Fuel injector No.4
3AP
Fuel injector No.3 (+)
Fuel injector No.3
Inspect using the wave Profile.
•  Related wiring harness
•  Fuel injector No.3
3AQ
Fuel injector No.2 (+)
Fuel injector No.2
Inspect using the wave Profile.
•  Related wiring harness
•  Fuel injector No.2
3AR
Fuel injector No.1 (+)
Fuel injector No.1
Inspect using the wave Profile.
•  Related wiring harness
•  Fuel injector No.1
3AS
Fuel injector No.4 (-)
Fuel injector No.4
Inspect using the wave Profile.
•  Related wiring harness
•  Fuel injector No.4
3AT
Fuel injector No.3 (-)
Fuel injector No.3
Inspect using the wave Profile.
•  Related wiring harness
•  Fuel injector No.3
3AU
Fuel injector No.2 (-)
Fuel injector No.2
Inspect using the wave Profile.
•  Related wiring harness
•  Fuel injector No.2
3AV
Fuel injector No.1 (-)
Fuel injector No.1
Inspect using the wave Profile.
•  Related wiring harness
•  Fuel injector No.1


Inspection Using An Oscilloscope (Reference)


MAF sensor signal

am2zzw00002948
PCM terminals
•  1I (+)—Body ground (–)
Oscilloscope setting
•  2 V/DIV (Y), 100 us/DIV (X), DC range
Vehicle condition
•  Idle after warm-up


Fuel pressure ragulator signal

am2zzw00002949
PCM terminals
•  1AA (+)—Body ground (–)
Oscilloscope setting
•  5 V/DIV (Y), 1 ms/DIV (X), DC range
Vehicle condition
•  Idle after warm-up


Fuel metering valve signal

am2zzw00002950
PCM terminals
•  1AB (+)—Body ground (–)
Oscilloscope setting
•  5 V/DIV (Y), 2 ms/DIV (X), DC range
Vehicle condition
•  Idle after warm-up


CKP sensor signal

am2zzw00002951
PCM terminals
•  2L (+)—Body ground (–)
Oscilloscope setting
•  5 V/DIV (Y), 2 ms/DIV (X), DC range
Vehicle condition
•  Idle after warm-up


EGR valve actuator signal

am2zzw00002952
PCM terminals
•  2AR (+)—Body ground (–)
Oscilloscope setting
•  5 V/DIV (Y), 400 us/DIV (X), DC range
Vehicle condition
•  Idle after warm-up


TP sensor signal

am2zzw00002953
PCM terminals
•  2AU (+)—Body ground (–)
Oscilloscope setting
•  5 V/DIV (Y), 1 ms/DIV (X), DC range
Vehicle condition
•  Idle after warm-up


CMP sensor signal

am2zzw00002954
PCM terminals
•  3I (+)—Body ground (–)
Oscilloscope setting
•  5 V/DIV (Y), 20 ms/DIV (X), DC range
Vehicle condition
•  Idle after warm-up


Fuel injector (+) signal

am2zzw00003096
PCM terminals
•  No.1: 3AR (+)—Body ground (–)
•  No.2: 3AQ (+)—Body ground (–)
•  No.3: 3AP (+)—Body ground (–)
•  No.4: 3AO (+)—Body ground (–)
Oscilloscope setting
•  50 V/DIV (Y), 2 ms/DIV (X), DC range
Vehicle condition
•  Idle after warm-up


Fuel injector (-) signal

am2zzw00003097
PCM terminals
•  No.1: 3AV (+)—Body ground (–)
•  No.2: 3AU (+)—Body ground (–)
•  No.3: 3AT (+)—Body ground (–)
•  No.4: 3AS (+)—Body ground (–)
Oscilloscope setting
•  50 V/DIV (Y), 2 ms/DIV (X), DC range
Vehicle condition
•  Idle after warm-up


Using the M-MDS

•  PIDs for the following parts are not available on this model. Go to the appropriate part inspection page.

1.  Connect the M-MDS to the DLC-2.

am2zzw00003091

2.  Turn the ignition switch to the ON position.

3.  Measure the PID value.

•  If the PID value is not within the specification, follow the instructions in the Action column.
Note
•  The PID/DATA MONITOR function monitors the calculated value of the input/output signals in the PCM. Therefore, an output device malfunction is not directly indicated as a malfunction of the monitored value for the output device. If a monitored value of an output device is out of specification, inspect the monitored value of the input device related to the output control.
•  The active command items that are used in the “ENGINE CONTROL SYSTEM OPERATION INSPECTION” are as follows.
―  ACCS, ALTF, EGRP, FAN1, FAN2, GPC, INJ_1, INJ_2, INJ_3, INJ_4

PID monitor table (reference)

—: Not applicable

Item

(Definition)

Unit/

Condition

Condition/Specification (Reference)

Inspection item(s)

PCM terminal

AC_PRES
V
A/C switch ON: Approx. 1.9 V
A/C switch OFF: Approx. 1.7 V
•  A/C pressure sensor
3F
Pa
A/C switch ON: Approx. 1.1 MPa
A/C switch OFF: Approx. 1.7 MPa
AC_REQ
Off/On
A/C switch ON: On
A/C switch OFF: Off
•  A/C relay
1W
ACCS
Off/On
A/C switch ON: On
A/C switch OFF: Off
•  Inspect following PIDs:
AC_REQ, APP1, APP2, ECT, RPM
1W
ALTF
%
Idle: Approx. 35—38 %
Ignition switch ON: 0 %
•  Inspect following PIDs:
IAT, ECT, RPM, VPWR
2AK
APP1
V
Accelerator pedal released: Approx. 0.39 V
Accelerator pedal depressed: Approx. 3.3 V
•  APP sensor
3R
%
Accelerator pedal released: 0 %
Accelerator pedal depressed: 99.6 %
APP2
%
Accelerator pedal released: 0 %
Accelerator pedal depressed: 99.6 %
BARO
Pa
Indicate Barometric pressure.
•  BARO sensor
BAT
°C
°F
Indicates the Intake air temperature.
•  IAT sensor No.2
1G
BAT_V
V
BAT 40 °C {104 °F}: Approx. 2.7 V
BAT 45 °C {113 °F}: Approx. 2.5 V
BAT 60 °C {140 °F}: Approx. 1.8 V
BOO
Off/On
Brake pedal released: Off
Brake pedal depressed: On
•  Brake switch
3Y
BPA
Off/On
Brake pedal released: Off
Brake pedal depressed: On
•  BPP switch
CPP
Off/On
Clutch pedal released: Off
Clutch pedal depressed: On
•  CPP switch
ECT
V
ECT 30 °C {86 °F}: Approx. 2.6 V
ECT 50 °C {122 °F}: Approx. 1.7 V
ECT 60 °C {140 °F}: Approx. 1.4 V
ECT 80 °C {176 °F}: Approx. 0.8 V
•  ECT senosr
1C
°C
°F
Indicates the engine coolant temperature.
EGRP
V
Idle: Approx. 2 V
Ignition switch ON: Approx. 0.96 V
•  EGR valve
2O
%
Idle: Approx. 40 %
Ignition switch ON: Approx. 0 %
ENG_TORQ
N·m
Indicates the engine torque
ETC_DSD
%
Idle: Approx. 5 %
Ignition switch ON: Approx. 85.3 %
•  Throttle position sensor
2AU
FAN1
Off/On
Cooling fan relay No.1 opening: On
Cooling fan relay No.1 not opening: Off
•  Cooling fan raley No.1
1S
FAN2
Off/On
Cooling fan relay No.3 opening: On
Cooling fan relay No.3 not opening: Off
•  Cooling fan raley No.3
1K
FLI
%
Fuel level is display
FLT
°C
°F
Fuel temperature is display
•  Fuel temperature seonsor
2AF
FRP
V
Idle: Approx. 1.1 V
Ignition switch ON: Approx. 0.5 V
•  Fuel pressure sensor
2T
Pa
Idle: Approx. 25 MPa
Ignition switch ON: Approx. 2 MPa
FUEL_PCV
%
Idle: Approx. 13 %
Ignition switch ON: Approx. 0 %
•  Fuel pressure regulator
1AA
A
Idle: Approx. 200 mA
Ignition switch ON: Approx. 230 mA
FUEL_VCV
%
Idle: Approx. 23 %
Ignition switch ON: Approx. 0 %
•  Fuel metering valve
1AB
GPC
Off/On
Glow plug relay opening: On
Glow plug relay not opening: Off
•  Glow plug relay
1O
GPC_MON
Off/On
Glow plug relay opening: On
Glow plug relay not opening: Off
•  Glow plug relay
3AC
IAT
V
29 °C {84 °F}: Approx. 2.2 V
33 °C {91 °F}: Approx. 1.8 V
44 °C {111 °F}: Approx. 1.5 V
•  IAT sensor
2X
°C
°F
Intake air temperature is display
INJ_1
Off/On
Idle: On
Ignition switch ON: Off
•  Fuel injectior No.1
3AR
INJ_2
Off/On
Idle: On
Ignition switch ON: Off
•  Fuel injectior No.2
3AQ
INJ_3
Off/On
Idle: On
Ignition switch ON: Off
•  Fuel injectior No.3
3AP
INJ_4
Off/On
Idle: On
Ignition switch ON: Off
•  Fuel injectior No.4
3AO
INJ1_COR
Cylinder Balancing Offset Injector 1
•  Fuel injectior No.1
3AR
INJ2_COR
Cylinder Balancing Offset Injector 2
•  Fuel injectior No.2
3AQ
INJ3_COR
Cylinder Balancing Offset Injector 3
•  Fuel injectior No.3
3AP
INJ4_COR
Cylinder Balancing Offset Injector 4
•  Fuel injectior No.4
3AO
IVS
Idle / Off Idle
Idle: Idle
Except above: Off idle
•  APP sensor
LOW_OIL
Yes/No
Engine oil level status is displayed.
MAF
g/sec
Idle: 6 g/sec
•  MAF sensor
1I
MAP
Pa
Bar
psi
Manifold absolute pressure is displayed.
•  MAP sensor
2S
MIL_DIS
Km
Indicate the travelled distance since the MIL illuminated.
RPM
RPM
Approx. 750 rpm
•  CKP sensor
2L
SEGRP DSD
%
Indicate the EGR valve position desired.
•  EGR valve
2O
VPWR
V
Ignition switch ON: B+
•  Battery
•  Main relay
1L
VSS
KPH
Vehicle speed is displayed.