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MANUAL TRANSAXLE REMOVAL/INSTALLATION [F35M-R]

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1. Disconnect the negative battery cable.

2. Remove the following parts:

  (1) Battery, battery tray and battery tray bracket.
  (2) Air cleaner cover. (with WU-TWC) (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [WITH WU-TWC].)
  Air cleaner cover. (without WU-TWC) (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [WITHOUT WU-TWC].)
  (3) Wheels, tires and splash shields.
  (4) EGR pipe. (with WU-TWC) (See EXHAUST SYSTEM REMOVAL/INSTALLATION [WITH WU-TWC].)

3. Drain the transaxle oil into a suitable container.

4. Remove in the order indicated in the table.

5. Install in the reverse order of removal.

6. Add the specified amount of specified transaxle oil.

7. Warm up the engine and transaxle, inspect for oil leakage, and inspect the transaxle operation.

.

1 | Vehicle speedometer sensor connector (without ABS)
2 | Back-up light switch connector
3 | Neutral switch connector
4 | GND wiring harness
5 | Vehicle speedometer sensor (without ABS) (See VEHICLE SPEEDOMETER SENSOR REMOVAL/INSTALLATION (WITHOUT ABS) [F35M-R].)
6 | Shift cable (See MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION.)
7 | Cable bracket (See Cable Bracket Installation Note.)
8 | Clutch pipe bracket
9 | Clutch release cylinder (See CLUTCH RELEASE CYLINDER REMOVAL/INSTALLATION.)
10 | Starter (See STARTER REMOVAL/INSTALLATION [ZJ, ZY].)
11 | Transaxle mounting bolt (upper side)
12 | Stabilizer control link
13 | Tie-rod end ball joint (See Tie-rod End Removal Note.)
14 | Lower arm ball joint (See FRONT LOWER ARM REMOVAL/INSTALLATION.)
15 | Drive shaft (See DRIVE SHAFT REMOVAL/INSTALLATION.)
16 | Drive shaft (See DRIVE SHAFT REMOVAL/INSTALLATION.)
17 | Joint shaft (See JOINT SHAFT REMOVAL/INSTALLATION.)
18 | No.1 engine mount (See No.1 Engine Mount Removal Note.) (See No.1 Engine Mount Installation Note.)
19 | No.4 engine mount rubber (See No.4 Engine Mount Rubber Installation Note.)
20 | Transaxle mounting bolt (lower side)
21 | Manual transaxle (See Manual transaxle Removal Note.) (See Manual Transaxle Installation Note.)
22 | No.4 engine bracket

## No.1 Engine Mount Removal Note

1. Remove the dipstick of engine.

2. Using the bolts part number 99794 1025 or M10× 1.25, length 25 mm {0.98 in} to install the SST to the position as shown in the figure.

  Caution

  • When attaching the SST in the engine rear side, install a suitable nut between the engine and the SST.

Tightening torque

  38-51 N·m
  {3.9-5.2 kgf·m, 29-37 ft·lbf}

3. Install the SST using the following procedure.

  Caution

  • Refer to the SST instruction manual for the basic handing procedure.

  (1) Install the right rear shaft of the SST to the bolt of the right shock absorber as shown in the figure.
  (2) Install the left rear shaft of the SST to the bolt of the left shock absorber. (Identical position to the right side)
  (3) Install front foot No.1 to the right front shaft of the SST and insert it into the shroud panel in the position shown in the figure.
  (4) Install front foot No.1 to the left front shaft of the SST and insert it into the shroud panel (identical position to right side).
  (5) Adjust the positions of the SST side bars so that they are the same height (left and right) and horizontal.
  (6) Make sure each joint is securely tightened.

4. Support the engine using the SST.

  Note

  • The SST (49 E017 5A0) can be used in place of the SST (49 C017 5A0).

5. Remove the No.1 engine mount.

## Manual transaxle Removal Note

1. Adjust the SST and lean the engine toward the transaxle.

2. Support the transaxle on a jack.

3. Remove the transaxle mounting bolts.

4. Remove the transaxle.

## Manual Transaxle Installation Note

1. Set the transaxle on a jack and lift it.

2. Install the transaxle mounting bolts.

Tightening torque

  A: 63.7-89.2 N·m
  {6.5-9.0 kgf·m, 47.0-65.7 ft·lbf}
  B: 37.3-52.0 N·m
  {3.8-5.3 kgf·m, 27.5-38.3 ft·lbf}

## No.4 Engine Mount Rubber Installation Note

1. Verify that the No.4 engine mount rubber is installed as shown.

2. Adjust the SST (engine support), and align the hole of the No.4 engine mount rubber with the stud bolt of transaxle.

3. Set the transaxle on a garage jack and lift it.

4. Tighten nuts A, B in the order of A to B.

Tightening torque

  A: 74-105 N·m
  {7.6-10.7 kgf·m, 54.6-77.4 ft·lbf}
  B: 44-57 N·m
  {4.5-5.8 kgf·m, 33-42 ft·lbf}

## No.1 Engine Mount Installation Note

  Caution

  • Align the transaxle bolt holes and the engine mount exactly. Any misalignment can result in bolts and bolt holes becoming damaged or stripped during installation.

1. Adjust the SST (engine support), and align the hole of the No.1 engine mount with the bolt hole of transaxle.

2. Tighten bolt.

Tightening torque

  54-61 N·m {5.5-6.2 kgf·m, 40-44 ft·lbf}

## Cable Bracket Installation Note

1. Lightly tighten bolts A, B.

2. Tighten bolts A, B in the order of A to B.