CYLINDER BLOCK ASSEMBLY (II)

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1. Assemble in the order indicated in the table.

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1 | Oil pump body
2 | Control plunger
3 | Plunger spring
4 | Plunger plug
5 | Outer rotor (See Inner Rotor, Outer Rotor Assembly Note.)
6 | Inner rotor (See Inner Rotor, Outer Rotor Assembly Note.)
7 | Oil pump cover
8 | Oil strainer
9 | Oil pan (See Oil Pan Assembly Note.)
10 | Oil filter joint (See Oil Filter Assembly Note.)
11 | Oil cooler (See Oil Filter Assembly Note.)
12 | Oil filter (See Oil Filter Assembly Note.)
13 | Rear oil seal (See Rear Oil Seal Assembly Note.)
14 | End plate
15 | Drive plate (ATX), flywheel (MTX) (See Drive Plate (ATX), Flywheel (MTX) Assembly Note.)
16 | Oil pump (See Oil Pump Assembly Note.)
17 | Water pump
18 | Oil separator
19 | Knock sensor (See Knock Sensor Assembly Note.)
20 | Thermostat
21 | Thermostat cover

Inner Rotor, Outer Rotor Assembly Note

1. Assemble the inner rotor and the outer rotor with the punch marks aligned.

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Oil Pan Assembly Note

1. Apply silicone sealant as shown in the figure.

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  Diameter

  2.0—6.0 mm {0.08—0.23 in}

2. Tighten the oil pan installation bolts in the order shown in the figure.

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  Tightening torque

  7.8—10.8 N·m {80—110kgf·cm, 69.1—95.5 in·lbf}

Oil Filter Joint Assembly Note

1. Install the oil filter joint using the following procedure:

  Note
  • Because a short oil filter joint is attached to a new short engine or partial engine, for vehicles with the oil cooler, replace it with a long oil filter joint.
  Full length of oil filter joint
    With oil cooler: 82.5—83.5 mm {3.25—3.28 in}
    Without oil cooler: 36.5—37.5 mm {1.44—1.47 in}
  Oil filter joint projection
    With oil cooler: 61.5—66.0 mm {2.43—2.59 in}
    Without oil cooler: 15.5—20.0 mm {0.611—0.787 in}

  (1) Temporarily tighten the oil filter joint.

  (2) Install two appropriate nuts (M20 × 1.5) to the oil filter joint.

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  (3) Using a wrench, apply force in the directions of the arrows shown in the figure and lock the nuts.

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  (4) Using a wrench, apply force in the tightening direction to the outside nut and install the oil filter joint. Verify the projection of the installed oil filter joint.

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    Tightening torque
    30—40 N·m {3.1—4.0 kgf·m, 23—29 ft·lbf}
    Oil filter joint projection
    With oil cooler: 61.5—66.0 mm {2.43—2.59 in}
    Without oil cooler: 15.5—20.0 mm {0.611—0.787 in}

  (5) Remove the 2 nuts installed in Step 2 of the procedure.

Oil Cooler Installation Note

  Caution
  • The gasket could be damaged if the oil cooler rotates together with the tightening nut. Hold the oil cooler securely by hand when tightening the nut.

1. Install the oil cooler so that the mark on it is oriented towards the vehicle front.

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2. Hold the oil cooler by hand.

3. Tighten the oil cooler mounting nut.

  Tightening torque

  30—40 N·m {3.1—4.0 kgf·m, 23—29 ft·lbf}

Oil Filter Assembly Note

1. Install the oil filter using the SST.

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  Tightening torque

  11.7—15.7 N·m {1.20—1.60 kgf·m, 8.7—11.5 ft·lbf}

Rear Oil Seal Assembly Note

1. Apply clean engine oil to a new rear oil seal.

2. Insert the rear oil seal to the cylinder block by hand.

3. Install the rear oil seal using the SST.

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Drive Plate (ATX), Flywheel (MTX) Assembly Note

1. Lock the drive plate (ATX) or flywheel (MTX) against rotation using the SST.

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2. Tighten the flywheel installation bolts in two to three passes in the order shown in the figure.

Oil Pump Assembly Note

1. Install the gasket to the oil pump.

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2. Install the oil pump and gasket as a single unit.

Knock Sensor Assembly Note

1. Install the knock sensor using the SST.

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