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CLUTCH UNIT REMOVAL/INSTALLATION

id051000800300

1. Remove in the order indicated in the table.

2. Install in the reverse order of removal.

1 | Clutch release cylinder (See CLUTCH RELEASE CYLINDER REMOVAL/INSTALLATION.)
2 | Manual transaxle (See MANUAL TRANSAXLE REMOVAL/INSTALLATION [F35M-R].)
3 | Clutch release collar
4 | Boot
5 | Clutch release fork
6 | Clutch cover (See Clutch Cover and Disc Removal Note.) (See Clutch Cover Installation Note.)
7 | Clutch disc (See Clutch Cover and Disc Removal Note.) (See Clutch Disc Installation Note.)
8 | Flywheel (See Flywheel Removal Note.) (See Flywheel Installation Note.)
9 | Pilot bearing (See Pilot Bearing Removal Note.) (See Pilot Bearing Installation Note.)

## Clutch Cover and Disc Removal Note

1. Install the SSTs.

2. Loosen each bolt one turn at a time in a crisscross pattern until spring tension is released.

3. Remove the clutch cover and disc.

## Flywheel Removal Note

1. Hold the flywheel using the SST.

2. Remove the bolts evenly and gradually in a crisscross pattern.

3. Remove the flywheel.

4. Inspect for oil leakage from the crankshaft rear oil seal.

  • If there is any malfunction, replace the crankshaft rear oil seal.

## Pilot Bearing Removal Note

  Note

  • The pilot bearing does not need to be removed unless you are replacing it.

1. Use the SST to remove the pilot bearing.

## Pilot Bearing Installation Note

1. Use the SSTs to install the pilot bearing.

## Flywheel Installation Note

1. Install the flywheel to the crankshaft.

2. When reusing the bolts, clean threads and hole, then apply locking compound to the threads.

  Note

  • No locking compound is needed when using new bolts.

3. Hand-tighten the flywheel lock bolts.

4. Install the SST to the flywheel.

5. Gradually tighten the flywheel lock bolts in a crisscross pattern.

Tightening torque

  96.1-103.0 N·m {9.8-10.5 kgf·m, 70.9-75.9 ft·lbf}

## Clutch Disc Installation Note

1. Hold the clutch disc position using the SST.

## Clutch Cover Installation Note

1. Install the SSTs.

2. Tighten the bolts evenly and gradually in a crisscross pattern.

Tightening torque

  18.6-25.5 N·m {1.9-2.6 kgf·m, 13.8-18.8 ft·lbf}