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BRAKE PEDAL REMOVAL/INSTALLATION

id041100801200

  Caution

  • The clearance between the brake switch and the brake pedal is automatically adjusted to the correct amount when the brake switch connector is connected after the brake switch has been properly installed. If the brake switch is not properly installed or the connector is connected before installation, the clearance may be incorrect, causing a brake light malfunction. Therefore, always verify that the brake switch is properly installed before connecting the connector.
  • Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again. Therefore, replace the switch with a new one when replacing the power brake unit or the pedal, or performing any procedure that changes the pedal stroke.

## MTX

1. Remove the clutch master cylinder

(SeeCLUTCH MASTER CYLINDER REMOVAL/INSTALLATION.)

2. Remove in the order indicated in the table.

3. Install in the reverse order of removal.

4. After installation, adjust the accelerator pedal.(SeeACCELERATOR CABLE INSPECTION/ADJUSTMENT.)

5. Bleed the air from the clutch.(SeeCLUTCH FLUID REPLACEMENT.)

1 | Connector
2 | Brake switch (See Brake switch installation note)
3 | Clutch switch (See Clutch Switch Installation Note)
4 | Intermediate shaft lower side bolt
5 | Accelerator cable
6 | Joint pin (See Joint pin removal note) (See Joint pin installation note)
7 | Pedal component
8 | Pedal pad

### Joint pin removal note

1. Loosen the pedal component installation nut.

2. Remove the joint pin while pressing the tab of the joint pin.

### Joint pin installation note

1. Install the new joint pin by aligning the pin holes of brake pedal and push rod fork, before installing the pedal component completely.

2. Make sure that the joint pin tab is caught correctly.

3. Tighten the pedal component installation nuts.

### Brake switch installation note

1. Install the new brake switch to the pedal component, and secure the brake switch by turning it as shown in the figure.

2. With the brake pedal in its original position, install the brake switch to the brake switch connector.

## ATX

1. Remove in the order indicated in the table.

2. Install in the reverse order of removal.

3. After installation, adjust the accelerator pedal. (See ACCELERATOR CABLE INSPECTION/ADJUSTMENT.)

4. After installation, inspect the shift-lock and key interlock. (See SHIFT-LOCK INSPECTION.) (See KEY INTERLOCK INSPECTION.)

1 | Brake switch connector
2 | Interlock unit
3 | Brake switch (See Brake switch installation note)
4 | Accelerator cable
5 | Joint pin (See Joint pin removal note) (See Joint pin installation note)
6 | Pedal component
7 | Pedal pad

### Brake switch Installation Note

1. Install the new brake switch to the interlock unit, and secure the brake switch by turning it as shown in the figure.

2. With the brake pedal in its original position, install the brake switch to the brake switch connector.