TIMING CHAIN DISASSEMBLY


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1.  Disassemble in the order indicated in the table.

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1
Spark plug
2
Camshaft position (CMP) sensor
3
Cylinder head cover
4
Drive belt auto tensioner
5
Oil level gauge pipe
6
Oil control valve (OCV)
7
Idler pulley
8
OCV oil filter, plug
9
Crankshaft pulley
10
Engine front cover
11
Timing chain tensioner
12
Timing chain tensioner arm
13
Timing chain guide
14
Timing chain
15
Crankshaft sprocket
16
Key


Crankshaft Pulley Installation Bolt Disassembly Note

1.  Lock the drive plate (ATX) or flywheel (MTX) against rotation using the SST.

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2.  Remove the crankshaft pulley installation bolt.


Engine Front Cover Disassembly Note

1.  Remove the oil seal using a flathead screwdriver.

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Timing Chain Tensioner Disassembly Note

1.  Push down the link plate of the timing chain tensioner using a thin flathead screwdriver (precision screwdriver) and release the plunger lock.

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2.  Push back the plunger slowly in the direction shown in the figure with the link plate still pushed down.

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3.  Free the link plate with the plunger still pushed.

4.  Move the plunger back and forth 2—3 mm {0.08—0.11 in}and insert an approx. 1.5 mm {0.06 in} wire or paper clip where the link plate hole and the tensioner body hole overlap to fix the link plate and lock the plunger.

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