SECONDARY SHAFT COMPONENTS DISASSEMBLY


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1.  Disassemble in the order indicated in the table.

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1
Bearing
2
Secondary 4th gear
3
Retaining ring
4
Secondary 3rd gear
5
Friction damper
6
2nd gear
7
Double cone component
8
Retaining ring
9
1st/2nd clutch hub component
10
Double cone component
11
1st gear
12
Bearing
13
Secondary shaft gear
14
Synchronizer ring
15
Double cone
16
Inner cone
17
Synchronizer key spring
18
Clutch hub sleeve (reverse gear)
19
Synchronizer key
20
1st/2nd clutch hub


Bearing and Secondary 4th Gear Disassembly Note

1.  Remove the bearing and secondary 4th gear using the SST.

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Secondary 3rd Gear and 2nd Gear Disassembly Note

1.  Remove the retaining ring.

2.  Shift the gears to 1st gear.

3.  Remove the secondary 3rd gear and 2nd gear using the SST.

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1st/2nd Clutch Hub Component, 1st Synchronizer Ring, and 1st Gear Disassembly Note

1.  Remove the retaining ring.

2.  Remove the 1st/2nd clutch hub component, 1st synchronizer ring, and 1st gear using a press.

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Bearing (Secondary Shaft End) Disassembly Note

1.  Remove the bearing using the SSTs.

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