PCM REMOVAL/INSTALLATION [MZ-CD 1.6]

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1.  Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [MZ-CD 1.6].)

2.  Remove the battery. (See BATTERY REMOVAL/INSTALLATION [MZ-CD 1.6].)

3.  Remove in the order indicated in the table.

4.  Install in the reverse order of removal.

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1	PCM upper cover
2	PCM connector (See PCM Connector Removal Note.) (See PCM Connector Connection Note.)
3	Battery tray assembly
4	PCM lower cover
5	PCM

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1	PCM upper cover
2	Set bolt (See Set Bolt Removal Note.) (See Set Bolt Installation Note.)
3	PCM connector cover
4	PCM connector (See PCM Connector Removal Note.) (See PCM Connector Connection Note.)
5	Battery tray assembly
6	PCM lower cover
7	PCM

Set Bolt Removal Note

1.  Using a chisel and a hammer, cut a groove on the head of the set nut/bolt so that a screwdriver can be inserted.

2.  Loose the set nut/bolt using an impact screwdriver or pliers.

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PCM Connector Removal Note

1.  Detach the PCM electrical connectors in the sequence shown.

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PCM Connector Connection Note

Caution

•  If the PCM connector is inserted at an angle and the lever is moved, the connector could be damaged. Verify that the PCM connector is inserted straight.

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1.  Verify that the PCM connector lever is tilted towards the wiring harness side as shown in the figure.

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2.  Insert the PCM connector straight until it contacts the PCM and verify that the lever reverts upward naturally.

3.  Push the lever until a click is heard.

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Set Bolt Installation Note

1.  Install a new set nut/bolt and tighten it until the neck of the nut/bolt is cut.

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