BRAKE PEDAL REMOVAL/INSTALLATION [MZ-CD 1.6]

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Caution

•  The clearance between the brake switch and the brake pedal of MTX vehicles is automatically adjusted to the correct amount when the brake switch is inserted into the installation hole on the brake pedal and rotated to fix it in place. If the brake switch is not properly installed, the clearance may be incorrect, causing a brake light malfunction.Therefore, always verify that the brake pedal is properly installed and fully released before installing the brake switch to the pedal.

•  Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again. Therefore, always replace the brake switch with a new one when replacing the power brake unit or the pedal, or when performing any procedure that changes the pedal stroke.

1.  Remove the accelerator pedal. (See ACCELERATOR PEDAL REMOVAL/INSTALLATION [MZ-CD 1.6].)

2.  Remove in the order indicated in the table.

3.  Install in the reverse order of removal.

L.H.D.

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1	Brake switch connector and brake pedal position (BPP) switch connector
2	Brake switch (See Brake Switch Installation Note.)
3	Brake pedal position (BPP) switch (See Brake Pedal Position (BPP) Switch Installation Note.)
4	Wiring harness
5	Snap pin
6	Clevis pin
7	Brake pedal (See Brake Pedal Removal Note.) (See Brake Pedal Installation Note.)
8	Pedal pad

R.H.D.

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1	Brake switch connector and brake pedal position (BPP) switch connector
2	Brake switch (See Brake Switch Installation Note.)
3	Brake pedal position (BPP) switch (See Brake Pedal Position (BPP) Switch Installation Note.)
4	Wiring harness
5	Snap pin
6	Clevis pin
7	Brake pedal (See Brake Pedal Removal Note.) (See Brake Pedal Installation Note.)
8	Pedal pad

Brake Pedal Removal Note

1.  Remove the brake pedal as shown in the figure.

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Note

•  If the brake pedal is difficult to remove, move the power brake unit component a little toward the vehicle front while being careful of the brake pipe.

Brake Pedal Installation Note

1.  Install the brake pedal as shown in the figure.

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Note

•  If the brake pedal is difficult to remove, move the power brake unit component a little toward the vehicle front while being careful of the brake pipe.

Brake Switch Installation Note

1.  Inspect the brake pedal. (See BRAKE PEDAL INSPECTION.)

2.  With the brake pedal fully released, insert a new brake switch into the installation hole on the brake pedal.

3.  Secure the brake switch by turning it counterclockwise 45°.

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Brake Pedal Position (BPP) Switch Installation Note

1.  Inspect the brake pedal. (See BRAKE PEDAL INSPECTION.)

2.  With the brake pedal fully released, insert a new brake pedal position (BPP) switch into the installation hole on the brake pedal.

3.  Secure the brake pedal position (BPP) switch by turning it clockwise 45°.

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