TRANSAXLE RANGE (TR) SWITCH REMOVAL/INSTALLATION [DJVA-EL]


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1.  Remove the TR switch.

(1)  Disconnect the negative battery cable.
(2)  Remove the clip, and then disconnect the selector cable end from the manual shaft lever.
(3)  Remove the manual shaft nut, washer and manual shaft lever.
(4)  Disconnect the TR switch connector.
Caution
•  Do not damage the TR switch.
(5)  Un-crimp the nut stopper using a flathead screwdriver.
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(6)  Remove the rock nut and nut stopper.
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(7)  Remove the TR switch.
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2.  Install the TR switch.

(1)  Select the selector lever to N position.
(2)  Temporarily tighten the TR switch installation bolts.
(3)  Install the new nut stopper and rock nut.
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Tightening torque
6.9 N·m {70 kgf·cm, 61 in·lbf}
(4)  Loosen the TR switch installation bolts.
(5)   Rotate the manual shaft in the clockwise direction until it stops, and from that position, rotate it counterclockwise 2 notches to the N position.
(6)  Rotate the TR switch and align the projection of the nut stopper with the neutral reference line.
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(7)  Tighten the TR switch installation bolts.
Tightening torque
4.3—6.5 N·m {44—66 kgf·cm, 39—57 in·lbf}
(8)  Verify that the projection of the nut stopper is aligned with the neutral reference line.
(9)  Crimp the nut stopper using a flathead screwdriver.
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Note
•  Crimp a minimum of 2 locations.
(10)  Connect the TR switch connector.

3.  Install the manual shaft lever, washer and manual shaft nut.

Tightening torque
10—14 N·m {102—142 kgf·cm, 89—123 in·lbf}

4.  Install the clip, and then disconnect the selector cable end from the manual shaft lever.