SIDE SILL PANEL INSTALLATION [PANEL REPLACEMENT]

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Symbol Mark

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Installation Procedure (Front-side)

5HB

1.  When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2.  Drill holes for the plug welding before installing the new parts.

3.  After temporarily installing new parts, make sure the related parts fit properly.

4.  Cut-and-join area locations indicated by (A) then plug weld the 15 locations indicated by (B) shown in the figure.

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3HB

1.  When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2.  Drill holes for the plug welding before installing the new parts.

3.  After temporarily installing new parts, make sure the related parts fit properly.

4.  Cut-and-join area locations indicated by (A) then plug weld the 21 locations indicated by (B) shown in the figure.

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Installation Procedure (Component)

1.  When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2.  Drill holes for the plug welding before installing the new parts.

3.  After temporarily installing new parts, make sure the related parts fit properly.

4.  Plug weld the 6 locations indicated by (A) shown in the figure.

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Note

•  Plug weld the 6 locations indicated by (A) from the interior.

5.  Plug weld the 10 locations indicated by (B) shown in the figure.

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6.  Cut-and-join area locations indicated by (C) then plug weld the 102 locations indicated by (D) shown in the figure.

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Drill Hole Install for Side Step Molding

1.  Cut out the templates along the cut lines.

2.  Face the printed side of the templates to the side step molding, align two sides of the templates, and affix them to the side step molding using double-sided adhesive tape.

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Caution

•  Affix double-sided adhesive tape on the printed side of the templates.

Note

•  Paper type double-sided adhesive tape is recommended.

3.  Align the side step molding with the installation position with no clearance with the body, and temporarily fix using a rivet.

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4.  Align the side step molding bottom surface with the body, press it so that there is no clearance with the body, and temporarily install to the body using tape.

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Caution

•  Be careful of the alignment of the side step molding with the body and verify that it is firmly attached to the lower surface of the side step molding with its height equal with the body from front to back.

5.  Place the templates along the bodyline and affix them using tape.

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6.  Remove the fastener and remove the side step molding with the templates affixed to the body.

Caution

•  When removing the side step molding, be careful that the templates do not slip or become ripped.

7.  Place the templates along the bodyline and punch holes through the center of the templates.

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Caution

•  Punch holes through the center of the templates with the templates affixed to the body.

8.  Remove the templates.

9.  Wrap packing tape around the drill bit.

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Note

•  To prevent damage and overdrilling.

10.  With the drill bit pointed perpendicular to the body, drill a hole gradually using a Φ3 mm {0.1in}, Φ6 mm {0.2in}, then Φ10mm {0.39in} drill bit.

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11.  Grind the drilled hole to remove any metal burrs with a round file to finish the surface.

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12.  Wipe off dirt from the side step molding installation surface on the body using a clean rag dampened with isopropyl alcohol.

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13.  Apply sealant for rust protection.

14.  Apply touch-up paint.

Caution

•  Make sure rust protection is performed properly.

Template

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