id051700664200
Structural view
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1
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End cover
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2
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R-3-5 brake piston
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3
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Springs and retainer component (inner diameter approx. 153.4 mm {6.039 in})
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4
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Driven plate (inner diameter approx. 132.2 mm {5.205 in})
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5
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Drive plate (outer diameter approx. 159.8 mm {6.291 in})
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6
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Retaining plate (inner diameter approx. 132.2 mm {5.205 in})
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7
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Snap ring (outer diameter approx. 174.2 mm {6.858 in}) (selection)
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8
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Thrust washer (inner diameter approx. 46 mm {1.8 in})
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9
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Reduction planetary gear
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10
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Thrust needle bearing (inner diameter approx. 18.5 mm {0.728 in})
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11
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Reduction sun gear
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12
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Thrust needle bearing (outer diameter approx. 38 mm {1.5 in})
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13
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Thrust washer (outer diameter approx. 87.7 mm {3.45 in})
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14
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Rear internal gear and reduction internal gear component
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15
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Retaining plate (inner diameter approx. 137.2 mm {5.402 in}) (selection)
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16
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Drive plate (outer diameter approx. 160.4 mm {6.315 in})
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17
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Driven plate (outer diameter approx. 137.2 mm {5.402 in}, thickness 1.6 mm {0.063 in})
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18
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Retaining plate (inner diameter approx. 137.2 mm {5.402 in})
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19
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Springs and retainer component (inner diameter approx. 150.4 mm {5.921 in})
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20
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2-6 brake piston
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21
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Brake housing
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22
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8 Bolts (M6 x 1.0 bolt, length approx. 25 mm {0.98 in})
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Assembly Procedure
1.Assemble the R-3-5 brake piston using the following procedure:
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2.Measure the R-3-5 brake clearance and select the appropriate snap ring. (See R-3-5 BRAKE CLEARANCE MEASUREMENT/ADJUSTMENT.)
3.Assemble the springs and retainer component.
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4.Assemble the drive plates and driven plates using the following procedure:
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5.Assemble the retaining plate.
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6.Assemble the snap ring using the following procedure:
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7.Perform an operation verification of the R-3-5 brake using the following procedure:
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8.Assemble the thrust washer.
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9.Assemble the reduction planetary gear.
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10.To verify that the reduction planetary gear is securely assembled, measure the distance shown in the figure.
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11.Assemble the thrust needle bearing.
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12.Assemble the reduction sun gear.
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13.Assemble the thrust needle bearing.
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14.Assemble the thrust washer.
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15.Assemble the reduction internal gear to the rear internal gear using the following procedure:
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16.Assemble the rear internal gear and reduction internal gear component.
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17.Assemble the retaining plate.
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18.Assemble the drive plates and driven plates using the following procedure:
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19.Assemble the retaining plate using the following procedure:
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20.Assemble the springs and retainer component.
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21.Assemble the 2-6 brake piston to the brake housing using the following procedure:
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22.Assemble the brake housing using the following procedure:
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1
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Brake housing
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2
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8 Bolts (M6 x 1.0 bolt, length approx. 25 mm {0.98 in})
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23.Perform an operation verification of the 2-6 brake using the following procedure:
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