id0316h2000300
bfw2za00001131
|
|
1
|
Front carrier
|
|
2
|
Drive pinion gear
|
|
3
|
Spacer
|
|
4
|
Bearing inner race (front)
|
|
5
|
Bearing outer race (rear)
|
|
6
|
Bearing outer race (front)
|
|
7
|
Collapsible spacer
|
|
8
|
Drive pinion gear component
|
|
9
|
Bearing inner race (rear)
|
|
10
|
Oil seal
|
|
11
|
Companion flange component
|
|
12
|
Washer
|
|
13
|
Locknut
|
|
14
|
Ring gear shaft
|
|
15
|
Bearing inner race (RH)
|
|
16
|
Bearing inner race (LH)
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|
17
|
Bearing outer race (LH)
|
|
18
|
Adjustment shim (LH)
|
|
19
|
Bearing outer race (RH)
|
|
20
|
Adjustment shim (RH)
|
|
21
|
Ring gear shaft component
|
|
22
|
Baffle plate
|
|
23
|
Drive gear case
|
|
24
|
Breather
|
|
25
|
Transfer oil seal (LH)
|
|
26
|
Transfer oil seal (RH) No.3
|
|
27
|
Transfer oil seal (RH) No.2
|
|
28
|
Transfer oil seal (RH) No.1
|
|
29
|
Drain plug, washer
|
|
30
|
Oil level plug, washer
|
1.Clean the contact surfaces of the front carrier and drive gear case.
2.Assemble the drive pinion gear component and companion flange to the front carrier using the following procedure.
bfw2za00001132
|
Spacer table
| Identification number |
Thickness (mm {IN.EN_UK}) |
Identification number |
Thickness (mm {IN.EN_UK}) |
|---|---|---|---|
|
08
|
3.080 {0.1213}
|
29
|
3.290 {0.1295}
|
|
09
|
3.095 {0.1219}
|
30
|
3.305 {0.1301}
|
|
11
|
3.110 {0.1224}
|
32
|
3.320 {0.1307}
|
|
12
|
3.125 {0.1230}
|
33
|
3.335 {0.1313}
|
|
14
|
3.140 {0.1236}
|
35
|
3.350 {0.1319}
|
|
15
|
3.155 {0.1242}
|
36
|
3.365 {0.1325}
|
|
17
|
3.170 {0.1248}
|
38
|
3.380 {0.1331}
|
|
18
|
3.185 {0.1254}
|
39
|
3.395 {0.1337}
|
|
20
|
3.200 {0.1260}
|
41
|
3.410 {0.1343}
|
|
21
|
3.215 {0.1266}
|
42
|
3.425 {0.1348}
|
|
23
|
3.230 {0.1272}
|
44
|
3.440 {0.1354}
|
|
24
|
3.245 {0.1278}
|
45
|
3.455 {0.1360}
|
|
26
|
3.260 {0.1283}
|
47
|
3.470 {0.1366}
|
|
27
|
3.275 {0.1289}
|
−
|
−
|
bfw2za00001133
|
bfw2za00001134
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bfw2za00001135
|
bfw2za00001136
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bfw3ja00000633
|
bfw3ja00000656
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bfw2za00001135
|
bfw2za00001137
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bfw2za00001136
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bfw3ja00000633
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bfw3ja00000656
|
3.Assemble the ring gear shaft component to the front carrier using the following procedure.
bfw2za00001138
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bfw2za00001139
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bfw2za00001179
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bfw2za00001180
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bfw2za00001142
|
bfw2za00001143
|
Adjustment shim (LH) table
| Part number |
Thickness (mm {IN.EN_UK}) |
Part number |
Thickness (mm {IN.EN_UK}) |
|---|---|---|---|
|
CN01 27 3D1
|
2.490 {0.09803}
|
CN01 27 3F1
|
3.030 {0.1193}
|
|
CN01 27 3D2
|
2.520 {0.09921}
|
CN01 27 3F2
|
3.060 {0.1205}
|
|
CN01 27 3D3
|
2.550 {0.1004}
|
CN01 27 3F3
|
3.090 {0.1217}
|
|
CN01 27 3D4
|
2.580 {0.1016}
|
CN01 27 3F4
|
3.120 {0.1228}
|
|
CN01 27 3D5
|
2.610 {0.1028}
|
CN01 27 3F5
|
3.150 {0.1240}
|
|
CN01 27 3D6
|
2.640 {0.1039}
|
CN01 27 3F6
|
3.180 {0.1252}
|
|
CN01 27 3D7
|
2.670 {0.1051}
|
CN01 27 3F7
|
3.210 {0.1264}
|
|
CN01 27 3D8
|
2.700 {0.1063}
|
CN01 27 3F8
|
3.240 {0.1276}
|
|
CN01 27 3D9
|
2.730 {0.1075}
|
CN01 27 3F9
|
3.270 {0.1287}
|
|
CN01 27 3E1
|
2.760 {0.1087}
|
CN01 27 3G1
|
3.300 {0.1299}
|
|
CN01 27 3E2
|
2.790 {0.1098}
|
CN01 27 3G2
|
3.330 {0.1311}
|
|
CN01 27 3E3
|
2.820 {0.1110}
|
CN01 27 3G3
|
3.360 {0.1323}
|
|
CN01 27 3E4
|
2.850 {0.1122}
|
CN01 27 3G4
|
3.390 {0.1335}
|
|
CN01 27 3E5
|
2.880 {0.1134}
|
CN01 27 3G5
|
3.420 {0.1346}
|
|
CN01 27 3E6
|
2.910 {0.1146}
|
CN01 27 3G6
|
3.450 {0.1358}
|
|
CN01 27 3E7
|
2.940 {0.1157}
|
CN01 27 3G7
|
3.480 {0.1370}
|
|
CN01 27 3E8
|
2.970 {0.1169}
|
CN01 27 3G8
|
3.510 {0.1382}
|
|
CN01 27 3E9
|
3.000 {0.1181}
|
−
|
−
|
Adjustment shim (RH) table
| Part number |
Thickness (mm {IN.EN_UK}) |
Part number |
Thickness (mm {IN.EN_UK}) |
|---|---|---|---|
|
CN01 27 355
|
2.490 {0.09803}
|
CN01 27 375
|
3.030 {0.1193}
|
|
CN01 27 356
|
2.520 {0.09921}
|
CN01 27 376
|
3.060 {0.1205}
|
|
CN01 27 357
|
2.550 {0.1004}
|
CN01 27 377
|
3.090 {0.1217}
|
|
CN01 27 358
|
2.580 {0.1016}
|
CN01 27 378
|
3.120 {0.1228}
|
|
CN01 27 359
|
2.610 {0.1028}
|
CN01 27 379
|
3.150 {0.1240}
|
|
CN01 27 361
|
2.640 {0.1039}
|
CN01 27 3B1
|
3.180 {0.1252}
|
|
CN01 27 362
|
2.670 {0.1051}
|
CN01 27 3B2
|
3.210 {0.1264}
|
|
CN01 27 363
|
2.700 {0.1063}
|
CN01 27 3B3
|
3.240 {0.1276}
|
|
CN01 27 364
|
2.730 {0.1075}
|
CN01 27 3B4
|
3.270 {0.1287}
|
|
CN01 27 365
|
2.760 {0.1087}
|
CN01 27 3B5
|
3.300 {0.1299}
|
|
CN01 27 366
|
2.790 {0.1098}
|
CN01 27 3B6
|
3.330 {0.1311}
|
|
CN01 27 367
|
2.820 {0.1110}
|
CN01 27 3B7
|
3.360 {0.1323}
|
|
CN01 27 368
|
2.850 {0.1122}
|
CN01 27 3B8
|
3.390 {0.1335}
|
|
CN01 27 369
|
2.880 {0.1134}
|
CN01 27 3B9
|
3.420 {0.1346}
|
|
CN01 27 371
|
2.910 {0.1146}
|
CN01 27 3C1
|
3.450 {0.1358}
|
|
CN01 27 372
|
2.940 {0.1157}
|
CN01 27 3C2
|
3.480 {0.1370}
|
|
CN01 27 373
|
2.970 {0.1169}
|
CN01 27 3C3
|
3.510 {0.1382}
|
|
CN01 27 374
|
3.000 {0.1181}
|
−
|
−
|
bfw2za00001144
|
4.Perform the ring gear and drive pinion backlash adjustment.
bfw3ja00000643
|
bfw3ja00000644
|
Adjustment shim (LH) table
| Part number |
Thickness (mm {IN.EN_UK}) |
Part number |
Thickness (mm {IN.EN_UK}) |
|---|---|---|---|
|
CN01 27 3D1
|
2.490 {0.09803}
|
CN01 27 3F1
|
3.030 {0.1193}
|
|
CN01 27 3D2
|
2.520 {0.09921}
|
CN01 27 3F2
|
3.060 {0.1205}
|
|
CN01 27 3D3
|
2.550 {0.1004}
|
CN01 27 3F3
|
3.090 {0.1217}
|
|
CN01 27 3D4
|
2.580 {0.1016}
|
CN01 27 3F4
|
3.120 {0.1228}
|
|
CN01 27 3D5
|
2.610 {0.1028}
|
CN01 27 3F5
|
3.150 {0.1240}
|
|
CN01 27 3D6
|
2.640 {0.1039}
|
CN01 27 3F6
|
3.180 {0.1252}
|
|
CN01 27 3D7
|
2.670 {0.1051}
|
CN01 27 3F7
|
3.210 {0.1264}
|
|
CN01 27 3D8
|
2.700 {0.1063}
|
CN01 27 3F8
|
3.240 {0.1276}
|
|
CN01 27 3D9
|
2.730 {0.1075}
|
CN01 27 3F9
|
3.270 {0.1287}
|
|
CN01 27 3E1
|
2.760 {0.1087}
|
CN01 27 3G1
|
3.300 {0.1299}
|
|
CN01 27 3E2
|
2.790 {0.1098}
|
CN01 27 3G2
|
3.330 {0.1311}
|
|
CN01 27 3E3
|
2.820 {0.1110}
|
CN01 27 3G3
|
3.360 {0.1323}
|
|
CN01 27 3E4
|
2.850 {0.1122}
|
CN01 27 3G4
|
3.390 {0.1335}
|
|
CN01 27 3E5
|
2.880 {0.1134}
|
CN01 27 3G5
|
3.420 {0.1346}
|
|
CN01 27 3E6
|
2.910 {0.1146}
|
CN01 27 3G6
|
3.450 {0.1358}
|
|
CN01 27 3E7
|
2.940 {0.1157}
|
CN01 27 3G7
|
3.480 {0.1370}
|
|
CN01 27 3E8
|
2.970 {0.1169}
|
CN01 27 3G8
|
3.510 {0.1382}
|
|
CN01 27 3E9
|
3.000 {0.1181}
|
−
|
−
|
Adjustment shim (RH) table
| Part number |
Thickness (mm {IN.EN_UK}) |
Part number |
Thickness (mm {IN.EN_UK}) |
|---|---|---|---|
|
CN01 27 355
|
2.490 {0.09803}
|
CN01 27 375
|
3.030 {0.1193}
|
|
CN01 27 356
|
2.520 {0.09921}
|
CN01 27 376
|
3.060 {0.1205}
|
|
CN01 27 357
|
2.550 {0.1004}
|
CN01 27 377
|
3.090 {0.1217}
|
|
CN01 27 358
|
2.580 {0.1016}
|
CN01 27 378
|
3.120 {0.1228}
|
|
CN01 27 359
|
2.610 {0.1028}
|
CN01 27 379
|
3.150 {0.1240}
|
|
CN01 27 361
|
2.640 {0.1039}
|
CN01 27 3B1
|
3.180 {0.1252}
|
|
CN01 27 362
|
2.670 {0.1051}
|
CN01 27 3B2
|
3.210 {0.1264}
|
|
CN01 27 363
|
2.700 {0.1063}
|
CN01 27 3B3
|
3.240 {0.1276}
|
|
CN01 27 364
|
2.730 {0.1075}
|
CN01 27 3B4
|
3.270 {0.1287}
|
|
CN01 27 365
|
2.760 {0.1087}
|
CN01 27 3B5
|
3.300 {0.1299}
|
|
CN01 27 366
|
2.790 {0.1098}
|
CN01 27 3B6
|
3.330 {0.1311}
|
|
CN01 27 367
|
2.820 {0.1110}
|
CN01 27 3B7
|
3.360 {0.1323}
|
|
CN01 27 368
|
2.850 {0.1122}
|
CN01 27 3B8
|
3.390 {0.1335}
|
|
CN01 27 369
|
2.880 {0.1134}
|
CN01 27 3B9
|
3.420 {0.1346}
|
|
CN01 27 371
|
2.910 {0.1146}
|
CN01 27 3C1
|
3.450 {0.1358}
|
|
CN01 27 372
|
2.940 {0.1157}
|
CN01 27 3C2
|
3.480 {0.1370}
|
|
CN01 27 373
|
2.970 {0.1169}
|
CN01 27 3C3
|
3.510 {0.1382}
|
|
CN01 27 374
|
3.000 {0.1181}
|
−
|
−
|
5.Perform the drive pinion gear and ring gear shaft tooth contact inspection using the following procedure.
bfw3ja00000661
|
bfw3ja00000662
|
bfw3ja00000663
|
Spacer table
| Identification number |
Thickness (mm {IN.EN_UK}) |
Identification number |
Thickness (mm {IN.EN_UK}) |
|---|---|---|---|
|
08
|
3.080 {0.1213}
|
29
|
3.290 {0.1295}
|
|
09
|
3.095 {0.1219}
|
30
|
3.305 {0.1301}
|
|
11
|
3.110 {0.1224}
|
32
|
3.320 {0.1307}
|
|
12
|
3.125 {0.1230}
|
33
|
3.335 {0.1313}
|
|
14
|
3.140 {0.1236}
|
35
|
3.350 {0.1319}
|
|
15
|
3.155 {0.1242}
|
36
|
3.365 {0.1325}
|
|
17
|
3.170 {0.1248}
|
38
|
3.380 {0.1331}
|
|
18
|
3.185 {0.1254}
|
39
|
3.395 {0.1337}
|
|
20
|
3.200 {0.1260}
|
41
|
3.410 {0.1343}
|
|
21
|
3.215 {0.1266}
|
42
|
3.425 {0.1348}
|
|
23
|
3.230 {0.1272}
|
44
|
3.440 {0.1354}
|
|
24
|
3.245 {0.1278}
|
45
|
3.455 {0.1360}
|
|
26
|
3.260 {0.1283}
|
47
|
3.470 {0.1366}
|
|
27
|
3.275 {0.1289}
|
−
|
−
|
6.Install the drive gear case to the front carrier using the following procedure.
bfw2za00001145
|
bfw2za00001144
|
bfw3ja00000665
|
bfw2za00001146
|
bfw2za00001147
|
7.Assemble a transfer oil seal using the following procedure.
bfw2za00001148
|
bfw2za00001149
|
bfw2za00001150
|
bfw2za00001151
|
bfw2za00001152
|
8.Assemble a new washer and drain plug.
9.Assemble a new washer and oil level plug.