id051700660500
1.Clean the outside of the transaxle. (See AUTOMATIC TRANSAXLE CLEANING.)
2.Remove the electric AT oil pump using the following procedure: (only vehicles with i-stop)
bcw6ja00000155
|
|
1
|
3 bolts
|
|
2
|
Electric AT oil pump
|
|
3
|
O-ring
|
bcw6ja00000156
|
bcw6ja00000157
|
bcw6ja00000158
|
bcw6ja00000159
|
3.Remove the stud bolts.
bcw6ja00000160
|
4.Remove the torque converter.
bcw6ja00000161
|
5.Install the transaxle to the SST (engine stand) using the following procedure:
bcw6ja00000663
|
bcw6ja00000664
|
bcw6ja00000080
|
bcw6ja00000665
|
bcw6ja00000666
|
bcw6ja00000412
|
bcw6ja00000413
|
6.Remove the converter housing using the following procedure:
bcw6ja00000162
|
|
1
|
21 bolts
|
|
2
|
Converter housing
|
|
3
|
O-ring (oil pump)
|
|
4
|
O-ring
|
bcw6ja00000164
|
bcw6ja00000165
|
bcw6ja00000166
|
bcw6ja00000167
|
bcw6ja00000168
|
7.Remove the oil pump using the following procedure:
bcw6ja00000313
|
|
1
|
7 bolts
|
|
2
|
Oil pump
|
bcw6ja00000314
|
bcw6ja00000315
|
8.Remove the thrust washer.
bcw6ja00000316
|
9.Remove the clutch component.
bcw6ja00000317
|
10.Remove the D-rings from the clutch component.
bcw6ja00000687
|
11.Remove the seal ring from the clutch component.
bcw6ja00000688
|
bcw6ja00000640
|
12.Remove the thrust needle bearing.
bcw6ja00000318
|
13.Remove the high clutch hub.
bcw6ja00000319
|
14.Remove the thrust needle bearing.
bcw6ja00000320
|
15.Remove the low clutch hub.
bcw6ja00000321
|
16.Remove the thrust needle bearing.
bcw6ja00000322
|
17.Remove the ring gear and differential.
bcw6ja00000082
|
18.Remove the thrust needle bearing.
bcw6ja00000323
|
19.Remove the oil pipe.
bcw6ja00000324
|
20.Remove the secondary gear and output gear.
bcw6ja00000325
|
21.Remove the thrust needle bearing.
bcw6ja00000084
|
22.Remove the roll pin using the following procedure:
bcw6ja00000326
|
bcw6ja00000327
|
bcw6ja00000085
|
23.Remove the parking shift lever component.
bcw6ja00000328
|
24.Remove the oil seal.
bcw6ja00000086
|
bcw6ja00000329
|
25.Assemble a new oil seal using the following procedure:
bcw6ja00000087
|
bcw6ja00000088
|
26.Assemble the parking shift lever component.
bcw6ja00000328
|
27.Assemble new roll pins using the following procedure:
bcw6ja00000330
|
bcw6ja00000089
|
bcw6ja00000331
|
28.Assemble the thrust needle bearing.
bcw6ja00000332
|
29.Assemble the secondary gear and output gear.
bcw6ja00000325
|
30.Assemble the oil pipe.
bcw6ja00000324
|
31.Assemble the thrust needle bearing.
bcw6ja00000333
|
32.Assemble the ring gear and differential.
bcw6ja00000082
|
33.Assemble the thrust needle bearing.
bcw6ja00000334
|
34.Assemble new seal rings to the clutch component using the following procedure:
bcw6ja00000689
|
|
1
|
Seal ring (end cover side) (outer diameter approx. 24.6 mm {0.969 in}, thickness approx. 1.5 mm {0.059 in})
|
|
2
|
Seal ring (center section) (outer diameter approx. 24.6 mm {0.969 in}, thickness approx. 1.5 mm {0.059 in})
|
|
3
|
Seal ring (torque converter side) (outer diameter approx. 24.6 mm {0.969 in}, thickness approx. 1.5 mm {0.059 in})
|
bcw6ja00000627
|
bcw6ja00000628
|
bcw6ja00000629
|
bcw6ja00000630
|
bcw6ja00000690
|
bcw6ja00000631
|
bcw6ja00000632
|
bcw6ja00000633
|
bcw6ja00000647
|
35.Assemble new D-rings to the clutch component using the following procedure:
bcw6ja00000691
|
36.Assemble together the clutch component, high clutch hub, low clutch hub, and thrust needle bearing using the following procedure:
bcw6ja00000344
|
|
1
|
Clutch component
|
|
2
|
Thrust needle bearing (outer diameter approx. 32.6 mm {1.28 in})
|
|
3
|
High clutch hub
|
|
4
|
Thrust needle bearing (outer diameter approx. 44 mm {1.7 in})
|
|
5
|
Low clutch hub
|
bcw6ja00000335
|
bcw6ja00000336
|
bcw6ja00000337
|
bcw6ja00000338
|
bcw6ja00000339
|
37.Assemble the parts which were assembled together in Step 36 using the following procedure:
bcw6ja00000340
|
bcw6ja00000341
|
bcw6ja00000342
|
38.Assemble the thrust washer.
bcw6ja00000343
|
39.Assemble the oil pump using the following procedure:
bcw6ja00000345
|
|
1
|
Oil pump
|
|
2
|
7 bolts (M8 x 1.25 bolt, length approx. 31 mm {1.2 in})
|
bcw6ja00000315
|
bcw6ja00000346
|
40.Assemble the converter housing using the following procedure:
bcw6ja00000172
|
|
1
|
O-ring (outer diameter approx. 15.6 mm {0.614 in}, thickness approx. 2.4 mm {0.094 in})
|
|
2
|
O-ring (outer diameter approx. 73.3 mm {2.89 in}, thickness approx. 3.0 mm {0.12 in})
|
|
3
|
Converter housing
|
|
4
|
21 Bolts
* (M8 x 1.25 bolt, length approx. 28 mm {1.1 in})
|
bcw6ja00000173
|
|
1
|
O-ring (outer diameter approx. 15.6 mm {0.614 in}, thickness approx. 2.4 mm {0.094 in})
|
|
2
|
O-ring (outer diameter approx. 73.3 mm {2.89 in}, thickness approx. 3.0 mm {0.12 in})
|
bcw6ja00000725
|
bcw6ja00000167
|
bcw6ja00000175
|
bcw6ja00000176
|
bcw6ja00000177
|
41.Remove the SSTs from the transaxle using the following procedure:
bcw6ja00000667
|
bcw6ja00000412
|
bcw6ja00000414
|
bcw6ja00000685
|
42.Assemble the torque converter using the following procedure:
bcw6ja00000178
|
bcw6ja00000179
|
bcw6ja00000180
|
bcw6ja00000181
|
43.Assemble and tighten the stud bolts.
bcw6ja00000182
|
44.Assemble the electric AT oil pump using the following procedure: (only vehicles with i-stop)
bcw6ja00000183
|
|
1
|
O-ring (outer diameter approx. 15.6 mm {0.614 in}, thickness approx. 2.4 mm {0.094 in})
|
|
2
|
Electric AT oil pump
|
|
3
|
3 bolts (M8 x 1.25 bolt, length approx. 25 mm {0.98 in})
|
bcw6ja00000184
|
bcw6ja00000634
|
bcw6ja00000158
|
bcw6ja00000186
|