id051700660600
Structural View
Automatic transaxle 1
bcw7za00000030
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1
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3 bolts
*
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2
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Electric AT oil pump
*
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|
3
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O-ring
*
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|
4
|
Stud bolt
|
|
5
|
Torque converter
|
|
6
|
3 bolts
|
|
7
|
Oil cooler
|
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8
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O-ring
|
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9
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Bolt
|
|
10
|
Dipstick
|
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11
|
O-ring
|
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12
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Hose clamp
|
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13
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16 bolts
|
|
14
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Oil pan
|
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15
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Magnet
|
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16
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Bolt
|
|
17
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Oil strainer
|
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18
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O-ring
|
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19
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7 bolts
|
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20
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Control valve body
|
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21
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Dowel pin
|
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22
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Gasket
|
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23
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O-ring
|
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24
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Oil seal
|
Automatic transaxle 2
bcw8ua00000011
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1
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21 bolts
|
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2
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Converter housing
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3
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O-ring (oil pump)
|
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4
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O-ring
|
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5
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3 bolts
|
|
6
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Baffle plate
|
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7
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Oil seal
|
|
8
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Bearing race
|
|
9
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Shim
|
|
10
|
Snap ring
|
|
11
|
Roller bearing
|
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12
|
Shim
|
Automatic transaxle 3
bcw6ja00001015
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1
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7 bolts
|
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2
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Oil pump
|
|
3
|
Thrust washer
|
|
4
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Clutch component
|
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5
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D-ring
|
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6
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Seal ring
|
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7
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Thrust needle bearing
|
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8
|
High clutch hub
|
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9
|
Thrust needle bearing
|
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10
|
Low clutch hub
|
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11
|
Thrust needle bearing
|
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12
|
Ring gear and differential
|
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13
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Thrust needle bearing
|
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14
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Oil pipe
|
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15
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Secondary gear and output gear
|
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16
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Thrust needle bearing
|
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17
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Plug
|
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18
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Oil seal
|
|
19
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Bearing race
|
|
20
|
Shim
|
Automatic transaxle 4
bcw6ja00001016
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|
1
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12 bolts
|
|
2
|
End cover component
|
|
3
|
O-ring
|
|
4
|
Shim
|
|
5
|
Bearing race
|
|
6
|
Thrust needle bearing
|
|
7
|
Rear planetary gear
|
|
8
|
Rear sun gear
|
|
9
|
Front sun gear
|
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10
|
Locknut
|
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11
|
Front planetary gear
|
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12
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Snap ring
|
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13
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Retaining plate
|
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14
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Springs and retainer component
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15
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Drive plate
|
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16
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Driven plate
|
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17
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Low and reverse brake piston A
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18
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Snap ring
|
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19
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Dished plate
|
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20
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Low and reverse brake piston B2
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21
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Spacer
|
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22
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Snap ring
|
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23
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Low and reverse brake piston B1
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Automatic transaxle 5
bcw6ja00000975
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|
1
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2 bolts
|
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2
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Detent bracket component
|
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3
|
Pawl return spring
|
|
4
|
Parking pawl shaft
|
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5
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Parking pawl
|
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6
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Parking pawl pin
|
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7
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Parking rod component
|
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8
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Roll pin
|
|
9
|
Parking shift lever component
|
|
10
|
Parking assist lever component
|
|
11
|
Manual plate component
|
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12
|
Oil seal
|
|
13
|
Washer
|
Automatic transaxle 6
bcw6ja00000976
|
|
1
|
Primary gear
|
|
2
|
Angular contact ball bearing
|
|
3
|
Transaxle case
|
Disassembly Procedure
1.Clean the outside of the transaxle. (See AUTOMATIC TRANSAXLE CLEANING.)
2.Remove the electric AT oil pump using the following procedure: (Only vehicles with i-stop)
bcw6ja00000155
|
|
1
|
3 bolts
|
|
2
|
Electric AT oil pump
|
|
3
|
O-ring
|
bcw6ja00000156
|
bcw6ja00000157
|
bcw6ja00000158
|
bcw6ja00000159
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3.Remove the stud bolts.
bcw6ja00000160
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4.Remove the torque converter.
bcw6ja00000161
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5.Remove the oil cooler in the order shown in the figure.
bcw6ja00000821
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1
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Bolt
|
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2
|
Oil cooler
|
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3
|
O-ring
|
6.Remove the dipstick in the order shown in the figure.
bcw6ja00000822
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1
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Bolt
|
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2
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Dipstick
|
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3
|
O-ring
|
7.Remove the hose clamp.
bcw6ja00000823
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8.Install the transaxle to the SST (engine stand) using the following procedure:
bcw6ja00000808
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bcw6ja00000809
|
bcw6ja00000810
|
bcw6ja00000811
|
bcw6ja00000812
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bcw6ja00000813
|
bcw6ja00000814
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9.Remove the oil pan and magnet using the following procedure:
bcw6ja00000499
|
|
1
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16 bolts
|
|
2
|
Oil pan
|
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3
|
Magnet
|
bcw6ja00000500
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bcw6ja00000501
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bcw6ja00000502
|
bcw6ja00000503
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10.Remove the oil strainer in the order shown in the figure.
bcw6ja00001141
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|
1
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Bolt
|
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2
|
Oil strainer
|
|
3
|
O-ring
|
11.Remove the control valve body using the following procedure:
bcw6ja00000505
|
|
1
|
7 bolts
|
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2
|
Control valve body
|
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3
|
Dowel pin
|
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4
|
Gasket
|
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5
|
O-ring
|
bcw6ja00001041
|
bcw6ja00000507
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bcw7za00000055
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bcw6ja00001042
|
bcw6ja00001043
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bcw6ja00001044
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12.Remove the oil seal.
bcw6ja00000540
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13.Remove the converter housing using the following procedure:
bcw6ja00000510
|
|
1
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21 bolts
|
|
2
|
Converter housing
|
|
3
|
O-ring (oil pump)
|
|
4
|
O-ring
|
bcw6ja00000541
|
bcw6ja00000542
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bcw6ja00000543
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bcw6ja00000544
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bcw6ja00001045
|
14.Remove the accessories from the converter housing using the following procedure:
bcw6ja00000545
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|
1
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3 bolts
|
|
2
|
Baffle plate
|
bcw8ua00000013
|
bcw8ua00000014
|
bcw8ua00000015
|
bcw6ja00000512
|
bcw6ja00000513
|
bcw6ja00000514
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|
1
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Bearing race
|
|
2
|
Shim
|
15.Remove the oil pump using the following procedure:
bcw6ja00000546
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|
1
|
7 bolts
|
|
2
|
Oil pump
|
bcw6ja00000547
|
bcw6ja00000548
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16.Remove the thrust washer.
bcw6ja00000549
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17.Remove the clutch component.
bcw6ja00000550
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18.Remove the D-rings from the clutch component.
bcw6ja00000687
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19.Remove the seal ring from the clutch component.
bcw6ja00000688
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bcw6ja00000640
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20.Remove the thrust needle bearing.
bcw6ja00000551
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21.Remove the high clutch hub.
bcw6ja00000552
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22.Remove the thrust needle bearing.
bcw6ja00000553
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23.Remove the low clutch hub.
bcw6ja00000554
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24.Remove the thrust needle bearing.
bcw6ja00000555
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25.Remove the ring gear and differential.
bcw6ja00000556
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26.Remove the thrust needle bearing.
bcw6ja00000557
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27.Remove the oil pipe.
bcw6ja00000558
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28.Remove the secondary gear and output gear.
bcw6ja00000559
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29.Remove the plug.
bcw6ja00001046
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30.Remove the thrust needle bearing.
bcw6ja00000560
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31.Remove the oil seal.
bcw6ja00000519
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32.Remove the bearing race and shim using the following procedure:
azzjjw00000465
|
bcw6ja00000562
|
bcw6ja00000520
|
|
1
|
Bearing race
|
|
2
|
Shim
|
33.Remove end cover component using the following procedure:
bcw6ja00000521
|
|
1
|
12 bolts
|
|
2
|
End cover component
|
|
3
|
O-ring
|
bcw6ja00000563
|
bcw6ja00000564
|
bcw6ja00000565
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bcw6ja00000566
|
bcw6ja00000522
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34.Remove the shim.
bcw6ja00000567
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35.Remove the bearing race.
bcw6ja00000568
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36.Remove the thrust needle bearing.
bcw6ja00000569
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37.Remove the rear planetary gear.
bcw6ja00000570
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38.Remove the rear sun gear.
bcw6ja00000571
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39.Remove the front sun gear.
bcw6ja00000572
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40.Inspect the transaxle case, primary gear, and the angular contact ball bearing using the following procedure:
bcw6ja00000573
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41.Remove the locknut using the following procedure:
bcw6ja00000815
|
bcw6ja00001099
|
bcw6ja00001111
|
azzjjw00000487
|
bcw6ja00001099
|
bcw6ja00000525
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42.Remove the front planetary gear.
bcw6ja00000574
|
43.Perform a simple inspection of the low and reverse brake using the following procedure:
bcw6ja00001074
|
44.Remove the snap ring using the following procedure:
bcw6ja00000526
|
bcw6ja00000527
|
bcw6ja00001047
|
bcw6ja00000576
|
bcw6ja00000529
|
bcw6ja00000526
|
45.Remove the retaining plate.
bcw6ja00000577
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46.Remove the springs and retainer component.
bcw6ja00000579
|
47.Remove the drive plates and driven plates.
bcw6ja00000578
|
48.Remove low and reverse brake piston A using the following procedure:
bcw6ja00000580
|
bcw6ja00000581
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49.Remove the snap ring.
bcw6ja00000973
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bcw6ja00000926
|
50.Remove the dished plate.
bcw6ja00000701
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51.Remove low and reverse brake piston B2 using the following procedure:
bcw6ja00000580
|
bcw6ja00000702
|
52.Insert a small flathead screwdriver into the oil passage shown in the figure and remove the spacer.
bcw6ja00000982
|
bcw6ja00000983
|
53.Remove the snap ring using the following procedure:
bcw6ja00000984
|
bcw6ja00000985
|
bcw6ja00000986
|
bcw6ja00000987
|
bcw6ja00000974
|
bcw6ja00000988
|
54.Remove low and reverse brake piston B1 using the following procedure:
bcw6ja00000580
|
bcw6ja00000705
|
55.Remove the detent bracket component in the order shown in the figure.
bcw6ja00000582
|
|
1
|
Bolt
|
|
2
|
Detent bracket component
|
56.Remove the pawl return springs.
bcw6ja00000583
|
57.Remove the parking pawl shaft.
bcw6ja00000584
|
58.Remove the parking pawl.
bcw6ja00000585
|
59.Remove the parking pawl pin.
bcw6ja00000586
|
60.Remove the parking rod component using the following procedure:
bcw6ja00000587
|
bcw6ja00000588
|
61.Remove the roll pins shown in the figure using a pin punch.
bcw6ja00000589
|
bcw6ja00000590
|
62.Remove the parking shift lever component.
bcw6ja00000591
|
63.Remove the parking assist lever component.
bcw6ja00000592
|
64.Remove the manual plate component.
bcw6ja00000593
|
65.Remove the oil seal.
bcw6ja00000532
|
66.Remove the washer.
bcw6ja00000594
|
67.Perform the following procedure only if there is a malfunction found in the Step 40 inspection.
azzjjw00000465
|
bcw6ja00000533
|
bcw6ja00000595
|
azzjjw00001205
|
azzjjw00001206
|
bcw6ja00000534
|
bcw6ja00000535
|
azzjjw00001208
|
68.Remove the SST from the transaxle case using the following procedure:
azzjjw00000521
|
bcw6ja00000818
|
bcw6ja00000819
|
bcw6ja00000820
|
69.Disassemble the parts in the following order.
70.Clean away the remaining silicone sealant on the transaxle case, converter housing, end cover, oil pan, and the electric AT oil pump*.
*:Only vehicles with i-stop
71.Clean the disassembled parts. (See AUTOMATIC TRANSAXLE CLEANING.)
72.Perform the following inspection and replace a malfunctioning part with a new one.