ROOF PANEL INSTALLATION [PANEL REPLACEMENT]SM2759697
ROOF PANEL INSTALLATION [PANEL REPLACEMENT]

id098008744400


Symbol Marks

am2zzb00000446

Installation Procedure [4SD]

1.When installing new parts, measure the dimensions of each part following the body dimensions and align with the basic dimension.

2.Before installing the new parts, drill holes for plug welding in the new parts.

3.After temporarily installing the new parts, verify that the related parts fit properly.

4.Apply body sealer to the positions shown in the figure.

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5.Set roof reinforcement No.1, and roof reinforcement No.2 to the positions shown in the figure.

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6.Install roof reinforcement No.1, and roof reinforcement No.2 to the roof panel by spot welding the 8 locations in area (A) shown in the figure.

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7.Drill 2 through-holes in area (B) shown in the figure.

8.Apply body sealer to the positions shown in the figure.

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9.Spot weld the 41 locations in area (C) shown in the figure.

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10.Plug weld the 32 locations in area (D) shown in the figure and install the roof panel.


Installation Procedure [5HB]

1.When installing new parts, measure the dimensions of each part following the body dimensions and align with the basic dimension.

2.Before installing the new parts, drill holes for plug welding in the new parts.

3.After temporarily installing the new parts, verify that the related parts fit properly.

4.Apply body sealer to the positions shown in the figure.

am2uub00000460

5.Set roof reinforcement No.1, and roof reinforcement No.2 to the positions shown in the figure.

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6.Install roof reinforcement No.1, and roof reinforcement No.2 to the roof panel by spot welding the 8 locations in area (A) shown in the figure.

am2uub00000462

7.Drill 2 through-holes in area (B) shown in the figure.

8.Apply body sealer to the positions shown in the figure.

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9.Spot weld the 46 locations in area (C) shown in the figure.

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10.Plug weld the 32 location in area (D) shown in the figure.

11.Plug weld the 18 location in area (E) shown in the figure.

12.Spot weld the 10 locations in area (F) shown in the figure and install the roof panel.