id051700664400
Structural View
Automatic transaxle 1
bcw6ja00000978
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1
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Transaxle case
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2
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Breather pipe
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3
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Gasket
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4
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Plug (M18 x 1.5, length approx. 21.5 mm {0.846 in})
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5
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Radial needle bearing
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6
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Primary gear
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Automatic transaxle 2
bcw7za00000017
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1
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Radial needle bearing
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2
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Washer
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3
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Oil seal
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4
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Manual plate component
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5
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Parking assist lever component
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6
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Parking shift lever component
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7
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Roll pin
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8
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Parking rod component
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9
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Parking pawl pin
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10
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Parking pawl
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11
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Parking pawl shaft
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12
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Pawl return spring
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13
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Detent bracket component
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14
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2 bolts (M6 x 1.0 bolt, length approx. 25 mm {0.98 in})
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Automatic transaxle 3
bcw6ja00001018
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1
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Low and reverse brake piston B1
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2
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Snap ring (outer diameter approx. 180.5 mm {7.106 in}) (selection)
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3
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Spacer
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4
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Low and reverse brake piston B2
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5
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Dished plate (outer diameter approx. 159.2 mm {6.268 in})
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6
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Snap ring (outer diameter approx. 137 mm {5.39 in})
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7
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Low and reverse brake piston A
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8
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Driven plate (inner diameter approx. 140 mm {5.51 in})
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9
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Drive plate (outer diameter approx. 162 mm {6.38 in})
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10
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Springs and retainer component (inner diameter approx. 170 mm {6.69 in})
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11
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Retaining plate
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12
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Snap ring (outer diameter approx. 191.1 mm {7.524 in}) (selection)
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13
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Front planetary gear
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14
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Locknut
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Automatic transaxle 4
bcw6ja00001019
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1
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Shim (outer diameter approx. 67.4 mm {2.65 in}, thickness approx. 0.5 mm {0.02 in})
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2
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Bearing race (outer diameter approx. 68 mm {2.7 in})
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3
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Oil seal (outer diameter approx. 56 mm {2.2 in})
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4
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Plug
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5
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Thrust needle bearing (outer diameter approx. 67 mm {2.6 in})
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6
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Secondary gear and output gear
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7
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Oil pipe
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8
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Thrust needle bearing (outer diameter approx. 39.4 mm {1.55 in})
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9
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Ring gear and differential
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10
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Thrust needle bearing (outer diameter approx. 66.2 mm {2.61 in})
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11
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Seal ring (outer diameter approx. 24.6 mm {0.969 in}, thickness approx. 1.5 mm {0.059 in})
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12
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D-ring (outer diameter approx. 16.3 mm {0.642 in}, thickness approx. 1.6 mm {0.063 in})
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13
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Low clutch hub
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14
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Thrust needle bearing (outer diameter approx. 44 mm {1.7 in})
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15
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High clutch hub
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16
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Thrust needle bearing (outer diameter approx. 32.6 mm {1.28 in})
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17
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Clutch component
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18
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Thrust washer (inner diameter approx. 58.7 mm {2.31 in})
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19
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Oil pump
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20
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7 bolts (M8 x 1.25 bolt, length approx. 31 mm {1.2 in})
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Automatic transaxle 5
bcw7za00000013
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1
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Shim (outer diameter approx. 43 mm {1.7 in}) (selection)
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2
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Roller bearing (outer diameter approx. 62 mm {2.4 in})
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3
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Snap ring (outer diameter approx. 67 mm {2.6 in})
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4
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Shim (outer diameter approx. 67.4 mm {2.65 in}) (selection)
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5
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Bearing race (outer diameter approx. 68 mm {2.7 in})
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6
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Oil seal (outer diameter approx. 56 mm {2.2 in})
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7
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Baffle plate
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8
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3 bolts (M6 x 1.0 bolt, length approx. 14 mm {0.55 in})
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9
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O-ring (outer diameter approx. 15.6 mm {0.614 in}, thickness approx. 2.4 mm {0.094 in})
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10
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O-ring (outer diameter approx. 73.3 mm {2.89 in}, thickness approx. 3.0 mm {0.12 in})
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11
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Converter housing
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12
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21 bolts
* (M8 x 1.25 bolt, length approx. 28 mm {1.1 in})
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Automatic transaxle 6
bcw6ja00001021
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1
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Front sun gear
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2
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Rear sun gear
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3
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Rear planetary gear
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4
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Thrust needle bearing (outer diameter approx. 44 mm {1.7 in})
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5
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Bearing race (outer diameter approx. 41.2 mm {1.62 in})
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6
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Shim (outer diameter approx. 39.8 mm {1.57 in}) (selection)
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7
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O-ring (outer diameter approx. 15.6 mm {0.614 in}, thickness approx. 2.4 mm {0.094 in})
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8
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End cover component
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9
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12 bolts
* (M8 x 1.25 bolt, length approx. 21 mm {0.83 in})
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Automatic transaxle 7
bcw7za00000031
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1
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O-ring (outer diameter approx. 15.6 mm {0.614 in}, thickness approx. 2.4 mm {0.094 in})
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2
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Gasket
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3
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Dowel pin
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4
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Control valve body
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5
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7 bolts (M6 x 1.0 bolt, length approx. 50 mm {2.0 in})
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6
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O-ring (outer diameter approx. 29.5 mm {1.16 in}, thickness approx. 3 mm {0.1 in})
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7
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Oil strainer
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8
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Bolt (M6 x 1.0 bolt, length approx. 16 mm {0.63 in})
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9
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Magnet
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10
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Oil pan
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11
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16 bolts (M6 x 1.0 bolt, length approx. 15 mm {0.59 in}
1*)
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12
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Oil seal
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13
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Hose clamp
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14
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O-ring (outer diameter approx. 16.6 mm {0.654 in}, thickness approx. 2.4 mm {0.094 in})
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15
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Dipstick
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16
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Bolt (M6 x 1.0 bolt, length approx. 16 mm {0.63 in})
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17
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O-ring (outer diameter approx. 24.4 mm {0.961 in}, thickness approx. 2.4 mm {0.094 in})
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18
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Oil cooler
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19
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3 bolts (M8 x 1.25 bolt, length approx. 23.5 mm {0.925 in})
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20
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Torque converter
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21
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Stud bolt
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22
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O-ring (outer diameter approx. 15.6 mm {0.614 in}, thickness approx. 2.4 mm {0.094 in})
2*
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23
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Electric AT oil pump
2*
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24
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3 bolts (M8 x 1.25 bolt, length approx. 25 mm {0.98 in})
2*
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Assembly Procedure
1.Assemble the parts in the following order.
2.If the transaxle case is replaced with a new one, perform the following procedure:
bcw6ja00000928
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bcw6ja00000929
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bcw6ja00000930
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bcw6ja00000952
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1
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Gasket
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2
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Plug (M18 x 1.5, length approx. 21.5 mm {0.846 in})
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bcw6ja00000737
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bcw6ja00000738
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bcw6ja00001048
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bcw6ja00001093
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3.Assemble the primary gear using the following procedure:
bcw6ja00000743
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bcw6ja00000744
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bcw6ja00000745
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bcw6ja00000746
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bcw6ja00000747
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bcw6ja00000637
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bcw6ja00000748
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4.Assemble the washer.
bcw6ja00000749
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5.Assemble a new oil seal using the following procedure:
bcw6ja00000750
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bcw6ja00000751
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6.Assemble the manual plate component.
bcw6ja00000755
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bcw6ja00000756
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7.Assemble the parking assist lever component.
bcw6ja00000757
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bcw6ja00000758
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8.Assemble the parking shift lever component.
bcw6ja00000759
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bcw6ja00000760
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9.Assemble new roll pins using the following procedure:
bcw6ja00000761
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bcw6ja00000762
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bcw6ja00000763
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10.Assemble the parking rod component using the following procedure:
bcw6ja00000764
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bcw6ja00000765
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bcw6ja00000766
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11.Assemble the parking pawl pin.
bcw6ja00000767
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bcw6ja00000768
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12.Assemble the parking pawl.
bcw6ja00000769
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bcw6ja00000770
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13.Assemble the parking pawl shaft.
bcw6ja00000771
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bcw6ja00000772
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14.Assemble the pawl return springs using the following procedure:
bcw6ja00000777
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bcw6ja00000778
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bcw6ja00000779
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15.Assemble the detent bracket component using the following procedure:
bcw6ja00000638
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bcw6ja00000773
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1
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Detent bracket component
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2
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Bolt (M6 x 1.0 bolt, length approx. 25 mm {0.98 in})
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bcw6ja00000774
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bcw6ja00000936
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bcw6ja00000776
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16.Assemble low and reverse brake piston B1 using the following procedure:
bcw6ja00000953
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bcw6ja00000954
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17.Assemble the snap ring using the following procedure:
bcw6ja00001000
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bcw6ja00001001
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bcw6ja00000956
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bcw6ja00001002
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bcw6ja00000958
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18.Assemble the spacer.
bcw6ja00000959
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bcw6ja00000960
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19.Assemble low and reverse brake piston B2 using the following procedure:
bcw6ja00000961
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bcw6ja00000962
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20.Assemble the dished plate.
bcw6ja00000963
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bcw6ja00000964
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21.Assemble the snap ring using the following procedure:
bcw7za00000015
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bcw6ja00001004
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bcw6ja00001005
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bcw6ja00001006
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bcw6ja00001007
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bcw6ja00000970
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22.Install the transaxle case to the SST (engine stand) using the following procedure:
bcw7za00000054
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bcw6ja00000932
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bcw6ja00000933
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bcw6ja00000934
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azzjjw00000544
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bcw6ja00000935
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23.Assemble low and reverse brake piston A using the following procedure:
bcw6ja00000780
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bcw6ja00000781
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24.Assemble the drive plates and driven plates using the following procedure:
bcw6ja00000782
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bcw6ja00000783
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25.Measure the low and reverse brake (piston A) clearance and select the appropriate snap ring. (See LOW AND REVERSE BRAKE (PISTON A) CLEARANCE MEASUREMENT/ADJUSTMENT.)
26.Assemble the springs and retainer component.
bcw6ja00000784
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bcw6ja00000785
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27.Assemble the retaining plate.
bcw6ja00000786
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bcw6ja00000787
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28.Assemble the snap ring using the following procedure:
bcw6ja00000788
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bcw6ja00000789
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bcw6ja00000790
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bcw6ja00000791
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bcw6ja00000792
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bcw6ja00000793
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bcw6ja00000788
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29.Assemble the front planetary gear.
bcw6ja00000796
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bcw6ja00000797
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30.Assemble a new locknut using the following procedure:
bcw6ja00000937
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bcw6ja00000798
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bcw6ja00001099
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bcw7za00000004
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azzjjw00000609
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bcw6ja00001099
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bcw6ja00000801
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bcw6ja00000938
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31.Assemble the bearing race and a new shim using the following procedure:
bcw6ja00000939
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1
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Shim (outer diameter approx. 67.4 mm {2.65 in}, thickness approx. 0.5 mm {0.02 in})
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2
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Bearing race (outer diameter approx. 68 mm {2.7 in})
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bcw6ja00000940
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32.Press the angular contact ball bearing to the primary gear side using the following procedure:
bcw6ja00001133
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bcw6ja00000805
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33.Assemble the accessories included in the converter housing using the following procedure:
bcw7za00000014
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bcw6ja00001094
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bcw6ja00001095
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bcw6ja00000941
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1
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Shim (outer diameter approx. 67.4 mm {2.65 in}) (selection)
|
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2
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Bearing race (outer diameter approx. 68 mm {2.7 in})
|
bcw6ja00000942
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bcw6ja00000827
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1
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Baffle plate
|
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2
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Bolt (M6 x 1.0 bolt, length approx. 14 mm {0.55 in})
|
34.Assemble the plug.
bcw6ja00000828
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bcw6ja00001057
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35.Assemble the thrust needle bearing.
bcw6ja00000830
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bcw6ja00001058
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36.Assemble the secondary gear and output gear.
bcw6ja00000832
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bcw6ja00000833
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37.Assemble the oil pipe.
bcw6ja00000834
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38.Assemble the thrust needle bearing.
bcw6ja00000835
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bcw6ja00000836
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39.Assemble the ring gear and differential.
bcw6ja00000837
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bcw6ja00000838
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40.Assemble the thrust needle bearing.
bcw6ja00000839
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41.Assemble new seal rings to the clutch component using the following procedure:
bcw6ja00000689
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1
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Seal ring (end cover side) (outer diameter approx. 24.6 mm {0.969 in}, thickness approx. 1.5 mm {0.059 in})
|
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2
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Seal ring (center section) (outer diameter approx. 24.6 mm {0.969 in}, thickness approx. 1.5 mm {0.059 in})
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3
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Seal ring (torque converter side) (outer diameter approx. 24.6 mm {0.969 in}, thickness approx. 1.5 mm {0.059 in})
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bcw6ja00000627
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bcw6ja00000628
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bcw6ja00000629
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bcw6ja00000630
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bcw6ja00000690
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bcw6ja00000631
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bcw6ja00000632
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bcw6ja00000633
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bcw6ja00000647
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42.Assemble new D-rings to the clutch component using the following procedure:
bcw6ja00000691
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43.Assemble together the clutch component, high clutch hub, low clutch hub, and thrust needle bearing using the following procedure:
bcw6ja00000344
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1
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Clutch component
|
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2
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Thrust needle bearing (outer diameter approx. 32.6 mm {1.28 in})
|
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3
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High clutch hub
|
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4
|
Thrust needle bearing (outer diameter approx. 44 mm {1.7 in})
|
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5
|
Low clutch hub
|
bcw6ja00000335
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bcw6ja00000336
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bcw6ja00000337
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bcw6ja00000338
|
bcw6ja00000339
|
44.Assemble the parts which were assembled together in Step 43 using the following procedure:
bcw6ja00000840
|
bcw6ja00000841
|
bcw6ja00000842
|
45.Assemble the thrust washer.
bcw6ja00000843
|
46.Assemble the oil pump using the following procedure:
bcw6ja00000864
|
|
1
|
Oil pump
|
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2
|
7 bolts (M8 x 1.25 bolt, length approx. 31 mm {1.2 in})
|
bcw6ja00000844
|
bcw6ja00000845
|
47.Assemble the converter housing using the following procedure:
bcw6ja00000846
|
|
1
|
O-ring (outer diameter approx. 15.6 mm {0.614 in}, thickness approx. 2.4 mm {0.094 in})
|
|
2
|
O-ring (outer diameter approx. 73.3 mm {2.89 in}, thickness approx. 3.0 mm {0.12 in})
|
|
3
|
Converter housing
|
|
4
|
21 bolts
* (M8 x 1.25 bolt, length approx. 28 mm {1.1 in})
|
bcw6ja00000847
|
|
1
|
O-ring (outer diameter approx. 15.6 mm {0.614 in}, thickness approx. 2.4 mm {0.094 in})
|
|
2
|
O-ring (outer diameter approx. 73.3 mm {2.89 in}, thickness approx. 3.0 mm {0.12 in})
|
bcw6ja00000848
|
bcw6ja00000725
|
bcw6ja00000850
|
bcw6ja00000851
|
bcw6ja00000852
|
bcw6ja00000853
|
48.Assemble the front sun gear.
bcw6ja00000854
|
bcw6ja00000855
|
49.Assemble the rear sun gear.
bcw6ja00000856
|
bcw6ja00000857
|
50.Assemble the rear planetary gear using the following procedure:
bcw6ja00000858
|
azzjjw00000664
|
bcw6ja00000859
|
bcw6ja00000860
|
bcw6ja00000861
|
51.Assemble the thrust needle bearing.
bcw6ja00000865
|
52.Assemble the bearing race.
bcw6ja00000866
|
53.Assemble the shim using the following procedure:
bcw6ja00000867
|
54.Assemble the end cover component using the following procedure:
bcw6ja00000868
|
|
1
|
O-ring (outer diameter approx. 15.6 mm {0.614 in}, thickness approx. 2.4 mm {0.094 in})
|
|
2
|
End cover component
|
|
3
|
12 bolts
* (M8 x 1.25 bolt, length approx. 21 mm {0.83 in})
|
bcw6ja00000869
|
bcw6ja00000870
|
bcw6ja00001144
|
bcw6ja00000872
|
bcw6ja00000873
|
bcw6ja00000874
|
bcw6ja00000875
|
55.Assemble the control valve body using the following procedure:
bcw7za00000018
|
|
1
|
O-ring (outer diameter approx. 15.6 mm {0.614 in}, thickness approx. 2.4 mm {0.094 in})
|
|
2
|
Gasket
|
|
3
|
Dowel pin
|
|
4
|
Control valve body
|
|
5
|
7 bolts (M6 x 1.0 bolt, length approx. 50 mm {2.0 in})
|
bcw6ja00001059
|
bcw6ja00001060
|
bcw6ja00001042
|
bcw6ja00000883
|
bcw6ja00000884
|
bcw6ja00000885
|
bcw6ja00000886
|
bcw6ja00000887
|
56.Assemble the oil strainer using the following procedure:
bcw7za00000012
|
|
1
|
O-ring (outer diameter approx. 29.5 mm {1.16 in}, thickness approx. 3 mm {0.1 in})
|
|
2
|
Oil strainer
|
|
3
|
Bolt (M6 x 1.0 bolt, length approx. 16 mm {0.63 in})
|
bcw6ja00000889
|
bcw6ja00000890
|
bcw6ja00000891
|
bcw6ja00000892
|
57.Assemble the oil pan and magnet using the following procedure:
bcw6ja00000893
|
|
1
|
Magnet
|
|
2
|
Oil pan
|
|
3
|
16 bolts (M6 x 1.0 bolt, length approx. 15 mm {0.59 in}
*)
|
bcw6ja00000894
|
bcw6ja00000895
|
bcw6ja00000896
|
bcw6ja00000897
|
58.Assemble a new oil seal using the following procedure:
bcw6ja00000898
|
bcw6ja00000899
|
59.Assemble a new oil seal using the following procedure:
bcw6ja00000806
|
bcw6ja00000945
|
60.Assemble a new oil seal using the following procedure:
bcw6ja00000862
|
bcw6ja00000946
|
61.Remove the SSTs from the transaxle using the following procedure:
bcw6ja00000667
|
bcw6ja00000412
|
bcw6ja00000947
|
bcw6ja00000948
|
62.Assemble a new hose clamp using the following procedure:
bcw6ja00000904
|
bcw6ja00000905
|
bcw6ja00000906
|
63.Assemble the dipstick using the following procedure:
bcw6ja00000907
|
|
1
|
O-ring (outer diameter approx. 16.6 mm {0.654 in}, thickness approx. 2.4 mm {0.094 in})
|
|
2
|
Dipstick
|
|
3
|
Bolt (M6 x 1.0 bolt, length approx. 16 mm {0.63 in})
|
bcw6ja00000908
|
bcw6ja00000909
|
bcw6ja00000910
|
64.Assemble the oil cooler using the following procedure:
bcw6ja00000911
|
|
1
|
O-ring (outer diameter approx. 24.4 mm {0.961 in}, thickness approx. 2.4 mm {0.094 in})
|
|
2
|
Oil cooler
|
|
3
|
3 bolts (M8 x 1.25 bolt, length approx. 23.5 mm {0.925 in})
|
bcw6ja00000912
|
bcw6ja00000913
|
bcw6ja00000949
|
65.Assemble the torque converter using the following procedure:
bcw6ja00000915
|
bcw6ja00000179
|
bcw6ja00000916
|
bcw6ja00000181
|
66.Assemble and tighten the stud bolts.
bcw6ja00000917
|
67.Assemble the electric AT oil pump using the following procedure: (Only vehicles with i-stop)
bcw6ja00000918
|
|
1
|
O-ring (outer diameter approx. 15.6 mm {0.614 in}, thickness approx. 2.4 mm {0.094 in})
|
|
2
|
Electric AT oil pump
|
|
3
|
3 bolts (M8 x 1.25 bolt, length approx. 25 mm {0.98 in})
|
bcw6ja00000919
|
bcw6ja00000920
|
bcw6ja00000921
|
bcw6ja00000922
|