id051700664500
Preparation Before Servicing
1.Print out the measurement/adjustment value input sheet.(See MEASUREMENT/ADJUSTMENT VALUE INPUT SHEET.)
Low Clutch Clearance Measurement
1.Assemble the snap ring to the position shown in the figure.
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2.Set the oil pump on the workbench as shown in the figure.
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3.Assemble the thrust washer to the clutch component using the following procedure:
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4.Assemble the parts assembled together in Step 3 to the oil pump.
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5.Install the SSTs.
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6.Set the measuring instrument to the oil pump using the following procedure:
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1
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SST (for securing magnetic stand)
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2
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Bolt (M8)
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3
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Nut (M8)
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7.Measure the low clutch clearance using the following procedure:
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8.Remove the dial gauge and magnetic stand.
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9.Remove the SST for securing the magnetic stand using the procedure shown in the figure.
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1
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Nut (M8)
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2
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Bolt (M8)
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3
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SST (for securing magnetic stand)
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10.Remove the SSTs.
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11.Remove the clutch component.
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12.Remove the thrust washer.
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13.Take the oil pump off the rubber plates.
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Low Clutch Clearance Adjustment
1.Remove the dial gauge and magnetic stand.
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2.Remove the SSTs.
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3.Remove the snap ring.
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4.Measure the thickness of the removed snap ring.
5.Input the measured snap ring thickness into the measurement/adjustment value input sheet.
6.Perform the following calculation to calculate the low clutch clearance gap.
7.Input the calculated gap of the low clutch clearance into the measurement/adjustment value input sheet.
8.Perform the following calculation to calculate the optimum snap ring thickness.
9.Input the calculated optimum snap ring thickness into the measurement/adjustment value input sheet.
10.From the following table, select a snap ring of a thickness closest to the calculated optimum snap ring thickness.
| Snap ring thickness |
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2.2 mm {0.087 in}
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2.1 mm {0.083 in}
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2.0 mm {0.079 in}
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1.9 mm {0.075 in}
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1.8 mm {0.071 in}
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1.7 mm {0.067 in}
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1.6 mm {0.063 in}
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1.5 mm {0.059 in}
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1.4 mm {0.055 in}
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1.3 mm {0.051 in}
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11.Assemble the selected snap ring to the position shown in the figure.
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12.Install the SSTs.
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13.Perform the low clutch clearance measurement from Step 6 (2). (See Low Clutch Clearance Measurement.)