id0517006642z3
Structural View (SKYACTIV-G 1.5)
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1
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End cover
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2
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R-3-5 brake piston
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3
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Springs and retainer component (inner diameter approx. 148.8 mm {5.858 in})
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4
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Driven plate (inner diameter approx. 141.8 mm {5.583 in})
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5
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Drive plate (outer diameter approx. 169.4 mm {6.669 in})
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6
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Retaining plate (inner diameter approx. 141.8 mm {5.583 in})
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7
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Snap ring (outer diameter approx. 186.2 mm {7.331 in}) (selection)
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8
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Thrust needle bearing (outer diameter approx. 63 mm {2.5 in})
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9
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Reduction internal gear
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10
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Thrust needle bearing (outer diameter approx. 63 mm {2.5 in})
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11
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Retaining plate (inner diameter approx. 148 mm {5.83 in})
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12
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Drive plate (outer diameter approx. 171.9 mm {6.768 in})
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13
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Driven plate (outer diameter approx. 148 mm {5.83 in}, thickness approx. 1.6 mm {0.063 in})
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14
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Reduction planetary gear
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15
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Retaining plate (inner diameter approx.148 mm {5.83 in}) (selection)
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16
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Springs and retainer component (inner diameter approx. 150.6 mm {5.929 in})
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17
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2-6 brake piston
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18
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Brake housing
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19
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8 bolts (M6×1.0 bolt, length to approx. 25 mm {0.98 in})
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Structural View (SKYACTIV-G 2.0, SKYACTIV-G 2.5)
bfw2za00001188
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1
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End cover
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|
2
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R-3-5 brake piston
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|
3
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Springs and retainer component (inner diameter approx. 148.8 mm {5.858 in})
|
|
4
|
Driven plate (inner diameter approx. 141.8 mm {5.583 in})
|
|
5
|
Drive plate (outer diameter approx. 169.4 mm {6.669 in})
|
|
6
|
Retaining plate (inner diameter approx. 141.8 mm {5.583 in})
|
|
7
|
Snap ring (outer diameter approx. 186.2 mm {7.331 in}) (selection)
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|
8
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Thrust needle bearing (outer diameter approx. 63 mm {2.5 in})
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|
9
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Reduction internal gear
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|
10
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Thrust needle bearing (outer diameter approx. 63 mm {2.5 in})
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|
11
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Retaining plate (inner diameter approx. 148 mm {5.83 in})
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12
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Drive plate (outer diameter approx. 171.9 mm {6.768 in})
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13
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Driven plate (outer diameter approx. 148 mm {5.83 in}, thickness approx. 1.6 mm {0.063 in})
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14
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Reduction planetary gear
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15
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Retaining plate (inner diameter approx.148 mm {5.83 in}) (selection)
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16
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Springs and retainer component (inner diameter approx. 150.6 mm {5.929 in})
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17
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2-6 brake piston
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18
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Brake housing
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19
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8 bolts (M6×1.0 bolt, length to approx. 25 mm {0.98 in})
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Assembly Procedure
1.Assemble the R-3-5 brake piston using the following procedure:
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2.Measure the R-3-5 brake clearance and select the appropriate snap ring. (See R-3-5 BRAKE CLEARANCE MEASUREMENT/ADJUSTMENT.)
3.Assemble the springs and retainer component.
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4.Assemble the drive plates and driven plates using the following procedure:
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5.Assemble the retaining plate.
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6.Assemble the snap ring using the following procedure:
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7.Perform an operation verification of the R-3-5 brake using the following procedure:
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8.Assemble the thrust needle bearing.
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9.Assemble the reduction internal gear.
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10.To verify that the reduction internal gear is securely assembled, measure the distance shown in the figure.
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11.Assemble the thrust needle bearing.
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12.Assemble the retaining plate.
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13.Assemble the drive plates and driven plates using the following procedure:
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14.Assemble the reduction planetary gear. (SKYACTIV-G 1.5)
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15.Assemble the reduction planetary gear. (SKYACTIV-G 2.0, SKYACTIV-G 2.5)
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16.To verify that the reduction planetary gear is securely assembled, measure the distance shown in the figure.
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17.Assemble the retaining plate using the following procedure:
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18.Assemble the springs and retainer component.
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19.Assemble the 2-6 brake piston to the brake housing using the following procedure:
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20.Assemble the brake housing using the following procedure:
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1
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Brake housing
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2
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8 bolts (M6×1.0 bolt, length to approx. 25 mm {0.98 in})
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21.Perform an operation verification of the 2-6 brake using the following procedure:
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