id0316g1000300
With tapered roller bearing
bfw2za00001095
|
|
1
|
Front carrier
|
|
2
|
Drive pinion gear
|
|
3
|
Spacer
|
|
4
|
Bearing inner race (front)
|
|
5
|
Bearing outer race (rear)
|
|
6
|
Bearing outer race (front)
|
|
7
|
Collapsible spacer
|
|
8
|
Drive pinion gear component
|
|
9
|
Bearing inner race (rear)
|
|
10
|
Oil seal
|
|
11
|
Companion flange component
|
|
12
|
Washer
|
|
13
|
Locknut
|
|
14
|
Ring gear shaft
|
|
15
|
Bearing inner race (LH)
|
|
16
|
Bearing inner race (RH)
|
|
17
|
Bearing outer race (LH)
|
|
18
|
Adjustment shim (LH)
|
|
19
|
Bearing outer race (RH)
|
|
20
|
Adjustment shim (RH)
|
|
21
|
Ring gear shaft component
|
|
22
|
Baffle plate
|
|
23
|
Drive gear case
|
|
24
|
Transfer oil seal (LH)
|
|
25
|
Transfer oil seal (RH) No.3
|
|
26
|
Transfer oil seal (RH) No.2
|
|
27
|
Transfer oil seal (RH) No.1
|
|
28
|
Breather
|
|
29
|
Drain plug, washer
|
|
30
|
Oil level plug, washer
|
With ball bearings/tandem ball bearings
bfw2za00001096
|
|
1
|
Front carrier
|
|
2
|
Drive pinion gear
|
|
3
|
Spacer
|
|
4
|
Bearing inner race (front)
|
|
5
|
Collapsible spacer
|
|
6
|
Bearing outer race (rear)
|
|
7
|
Bearing outer race (front)
|
|
8
|
Drive pinion gear component
|
|
9
|
Bearing inner race (rear)
|
|
10
|
Oil seal
|
|
11
|
Companion flange component
|
|
12
|
Washer
|
|
13
|
Locknut
|
|
14
|
Ring gear shaft
|
|
15
|
Ball bearing (LH)
|
|
16
|
Ball bearing (RH)
|
|
17
|
Adjustment shim (LH)
|
|
18
|
Adjustment shim (RH)
|
|
19
|
Ring gear shaft component
|
|
20
|
Baffle plate
|
|
21
|
Drive gear case
|
|
22
|
Transfer oil seal (LH)
|
|
23
|
Transfer oil seal (RH) No.3
|
|
24
|
Transfer oil seal (RH) No.2
|
|
25
|
Transfer oil seal (RH) No.1
|
|
26
|
Breather
|
|
27
|
Drain plug, washer
|
|
28
|
Oil level plug, washer
|
1.Clean the contact surfaces of the front carrier and drive gear case.
2.Assemble the drive pinion gear component and companion flange to the front carrier using the following procedure.
bfw2za00001097
|
Spacer table
| Identification number |
Thickness (mm {IN.EN_UK}) |
Identification number |
Thickness (mm {IN.EN_UK}) |
|---|---|---|---|
|
08
|
3.080 {0.1213}
|
29
|
3.290 {0.1295}
|
|
09
|
3.095 {0.1219}
|
30
|
3.305 {0.1301}
|
|
11
|
3.110 {0.1224}
|
32
|
3.320 {0.1307}
|
|
12
|
3.125 {0.1230}
|
33
|
3.335 {0.1313}
|
|
14
|
3.140 {0.1236}
|
35
|
3.350 {0.1319}
|
|
15
|
3.155 {0.1242}
|
36
|
3.365 {0.1325}
|
|
17
|
3.170 {0.1248}
|
38
|
3.380 {0.1331}
|
|
18
|
3.185 {0.1254}
|
39
|
3.395 {0.1337}
|
|
20
|
3.200 {0.1260}
|
41
|
3.410 {0.1343}
|
|
21
|
3.215 {0.1266}
|
42
|
3.425 {0.1348}
|
|
23
|
3.230 {0.1272}
|
44
|
3.440 {0.1354}
|
|
24
|
3.245 {0.1278}
|
45
|
3.455 {0.1360}
|
|
26
|
3.260 {0.1283}
|
47
|
3.470 {0.1366}
|
|
27
|
3.275 {0.1289}
|
−
|
−
|
bfw2za00001098
|
bfw2za00001099
|
bfw2za00001100
|
bfw3ja00000877
|
bfw3ja00000878
|
bfw3ja00000879
|
bfw3ja00000877
|
bfw3ja00000878
|
3.Assemble the ring gear shaft component to the front carrier using the following procedure.
bfw2za00001101
|
bfw3ja00000525
|
bfw2za00001102
|
bfw3ja00000527
|
bfw2za00001103
|
bfw2za00001104
|
bfw2za00001105
|
bfw2za00001106
|
Adjustment shim table (With tapered roller bearing)
| Identification number |
Thickness (mm {IN.EN_UK}) |
Identification number |
Thickness (mm {IN.EN_UK}) |
|---|---|---|---|
|
449
|
4.490 {0.1768}
|
503
|
5.030 {0.1980}
|
|
452
|
4.520 {0.1780}
|
506
|
5.060 {0.1992}
|
|
455
|
4.550 {0.1791}
|
509
|
5.090 {0.2004}
|
|
458
|
4.580 {0.1803}
|
512
|
5.120 {0.2016}
|
|
461
|
4.610 {0.1815}
|
515
|
5.150 {0.2028}
|
|
464
|
4.640 {0.1827}
|
518
|
5.180 {0.2039}
|
|
467
|
4.670 {0.1839}
|
521
|
5.210 {0.2051}
|
|
470
|
4.700 {0.1850}
|
524
|
5.240 {0.2063}
|
|
473
|
4.730 {0.1862}
|
527
|
5.270 {0.2075}
|
|
476
|
4.760 {0.1874}
|
530
|
5.300 {0.2087}
|
|
479
|
4.790 {0.1886}
|
533
|
5.330 {0.2098}
|
|
482
|
4.820 {0.1898}
|
536
|
5.360 {0.2110}
|
|
485
|
4.850 {0.1909}
|
539
|
5.390 {0.2122}
|
|
488
|
4.880 {0.1921}
|
542
|
5.420 {0.2134}
|
|
491
|
4.910 {0.1933}
|
545
|
5.450 {0.2146}
|
|
494
|
4.940 {0.1945}
|
548
|
5.480 {0.2157}
|
|
497
|
4.970 {0.1957}
|
551
|
5.510 {0.2169}
|
|
500
|
5.000 {0.1969}
|
−
|
−
|
Adjustment shim table (With ball bearing/tandem ball bearing)
| Identification number |
Thickness (mm {IN.EN_UK}) |
Identification number |
Thickness (mm {IN.EN_UK}) |
|---|---|---|---|
|
6490
|
6.490 {0.2555}
|
7000
|
7.000 {0.2756}
|
|
6505
|
6.505 {0.2561}
|
7015
|
7.015 {0.2762}
|
|
6520
|
6.520 {0.2567}
|
7030
|
7.030 {0.2768}
|
|
6535
|
6.535 {0.2573}
|
7045
|
7.045 {0.2774}
|
|
6550
|
6.550 {0.2579}
|
7060
|
7.060 {0.2780}
|
|
6565
|
6.565 {0.2585}
|
7075
|
7.075 {0.2785}
|
|
6580
|
6.580 {0.2591}
|
7090
|
7.090 {0.2791}
|
|
6595
|
6.595 {0.2596}
|
7105
|
7.105 {0.2797}
|
|
6610
|
6.610 {0.2602}
|
7120
|
7.120 {0.2803}
|
|
6625
|
6.625 {0.2608}
|
7135
|
7.135 {0.2809}
|
|
6640
|
6.640 {0.2614}
|
7150
|
7.150 {0.2815}
|
|
6655
|
6.655 {0.2620}
|
7165
|
7.165 {0.2821}
|
|
6670
|
6.670 {0.2626}
|
7180
|
7.180 {0.2827}
|
|
6685
|
6.685 {0.2632}
|
7195
|
7.195 {0.2833}
|
|
6700
|
6.700 {0.2638}
|
7210
|
7.210 {0.2839}
|
|
6715
|
6.715 {0.2644}
|
7225
|
7.225 {0.2844}
|
|
6730
|
6.730 {0.2650}
|
7240
|
7.240 {0.2850}
|
|
6745
|
6.745 {0.2656}
|
7255
|
7.255 {0.2856}
|
|
6760
|
6.760 {0.2661}
|
7270
|
7.270 {0.2862}
|
|
6775
|
6.775 {0.2667}
|
7285
|
7.285 {0.2868}
|
|
6790
|
6.790 {0.2673}
|
7300
|
7.300 {0.2874}
|
|
6805
|
6.805 {0.2679}
|
7315
|
7.315 {0.2880}
|
|
6820
|
6.820 {0.2685}
|
7330
|
7.330 {0.2886}
|
|
6835
|
6.835 {0.2691}
|
7345
|
7.345 {0.2892}
|
|
6850
|
6.850 {0.2697}
|
7360
|
7.360 {0.2898}
|
|
6865
|
6.865 {0.2703}
|
7375
|
7.375 {0.2904}
|
|
6880
|
6.880 {0.2709}
|
7390
|
7.390 {0.2909}
|
|
6895
|
6.895 {0.2715}
|
7405
|
7.405 {0.2915}
|
|
6910
|
6.910 {0.2720}
|
7420
|
7.420 {0.2921}
|
|
6925
|
6.925 {0.2726}
|
7435
|
7.435 {0.2927}
|
|
6940
|
6.940 {0.2732}
|
7450
|
7.450 {0.2933}
|
|
6955
|
6.955 {0.2738}
|
7465
|
7.465 {0.2939}
|
|
6970
|
6.970 {0.2744}
|
7480
|
7.480 {0.2945}
|
|
6985
|
6.985 {0.2750}
|
7495
|
7.495 {0.2951}
|
|
−
|
−
|
7510
|
7.510 {0.2957}
|
bfw2za00001107
|
bfw2za00001108
|
4.Perform the ring gear and drive pinion backlash adjustment.
bfw3ja00000386
|
bfw3ja00000387
|
Adjustment shim table (With tapered roller bearing)
| Identification number |
Thickness (mm {IN.EN_UK}) |
Identification number |
Thickness (mm {IN.EN_UK}) |
|---|---|---|---|
|
449
|
4.490 {0.1768}
|
503
|
5.030 {0.1980}
|
|
452
|
4.520 {0.1780}
|
506
|
5.060 {0.1992}
|
|
455
|
4.550 {0.1791}
|
509
|
5.090 {0.2004}
|
|
458
|
4.580 {0.1803}
|
512
|
5.120 {0.2016}
|
|
461
|
4.610 {0.1815}
|
515
|
5.150 {0.2028}
|
|
464
|
4.640 {0.1827}
|
518
|
5.180 {0.2039}
|
|
467
|
4.670 {0.1839}
|
521
|
5.210 {0.2051}
|
|
470
|
4.700 {0.1850}
|
524
|
5.240 {0.2063}
|
|
473
|
4.730 {0.1862}
|
527
|
5.270 {0.2075}
|
|
476
|
4.760 {0.1874}
|
530
|
5.300 {0.2087}
|
|
479
|
4.790 {0.1886}
|
533
|
5.330 {0.2098}
|
|
482
|
4.820 {0.1898}
|
536
|
5.360 {0.2110}
|
|
485
|
4.850 {0.1909}
|
539
|
5.390 {0.2122}
|
|
488
|
4.880 {0.1921}
|
542
|
5.420 {0.2134}
|
|
491
|
4.910 {0.1933}
|
545
|
5.450 {0.2146}
|
|
494
|
4.940 {0.1945}
|
548
|
5.480 {0.2157}
|
|
497
|
4.970 {0.1957}
|
551
|
5.510 {0.2169}
|
|
500
|
5.000 {0.1969}
|
−
|
−
|
Adjustment shim table (With ball bearing/tandem ball bearing)
| Identification number |
Thickness (mm {IN.EN_UK}) |
Identification number |
Thickness (mm {IN.EN_UK}) |
|---|---|---|---|
|
6490
|
6.490 {0.2555}
|
7000
|
7.000 {0.2756}
|
|
6505
|
6.505 {0.2561}
|
7015
|
7.015 {0.2762}
|
|
6520
|
6.520 {0.2567}
|
7030
|
7.030 {0.2768}
|
|
6535
|
6.535 {0.2573}
|
7045
|
7.045 {0.2774}
|
|
6550
|
6.550 {0.2579}
|
7060
|
7.060 {0.2780}
|
|
6565
|
6.565 {0.2585}
|
7075
|
7.075 {0.2785}
|
|
6580
|
6.580 {0.2591}
|
7090
|
7.090 {0.2791}
|
|
6595
|
6.595 {0.2596}
|
7105
|
7.105 {0.2797}
|
|
6610
|
6.610 {0.2602}
|
7120
|
7.120 {0.2803}
|
|
6625
|
6.625 {0.2608}
|
7135
|
7.135 {0.2809}
|
|
6640
|
6.640 {0.2614}
|
7150
|
7.150 {0.2815}
|
|
6655
|
6.655 {0.2620}
|
7165
|
7.165 {0.2821}
|
|
6670
|
6.670 {0.2626}
|
7180
|
7.180 {0.2827}
|
|
6685
|
6.685 {0.2632}
|
7195
|
7.195 {0.2833}
|
|
6700
|
6.700 {0.2638}
|
7210
|
7.210 {0.2839}
|
|
6715
|
6.715 {0.2644}
|
7225
|
7.225 {0.2844}
|
|
6730
|
6.730 {0.2650}
|
7240
|
7.240 {0.2850}
|
|
6745
|
6.745 {0.2656}
|
7255
|
7.255 {0.2856}
|
|
6760
|
6.760 {0.2661}
|
7270
|
7.270 {0.2862}
|
|
6775
|
6.775 {0.2667}
|
7285
|
7.285 {0.2868}
|
|
6790
|
6.790 {0.2673}
|
7300
|
7.300 {0.2874}
|
|
6805
|
6.805 {0.2679}
|
7315
|
7.315 {0.2880}
|
|
6820
|
6.820 {0.2685}
|
7330
|
7.330 {0.2886}
|
|
6835
|
6.835 {0.2691}
|
7345
|
7.345 {0.2892}
|
|
6850
|
6.850 {0.2697}
|
7360
|
7.360 {0.2898}
|
|
6865
|
6.865 {0.2703}
|
7375
|
7.375 {0.2904}
|
|
6880
|
6.880 {0.2709}
|
7390
|
7.390 {0.2909}
|
|
6895
|
6.895 {0.2715}
|
7405
|
7.405 {0.2915}
|
|
6910
|
6.910 {0.2720}
|
7420
|
7.420 {0.2921}
|
|
6925
|
6.925 {0.2726}
|
7435
|
7.435 {0.2927}
|
|
6940
|
6.940 {0.2732}
|
7450
|
7.450 {0.2933}
|
|
6955
|
6.955 {0.2738}
|
7465
|
7.465 {0.2939}
|
|
6970
|
6.970 {0.2744}
|
7480
|
7.480 {0.2945}
|
|
6985
|
6.985 {0.2750}
|
7495
|
7.495 {0.2951}
|
|
−
|
−
|
7510
|
7.510 {0.2957}
|
5.Perform the drive pinion gear and ring gear shaft tooth contact inspection using the following procedure.
bfw3ja00000884
|
bfw3ja00000885
|
bfw3ja00000886
|
Spacer table
| Identification number |
Thickness (mm {IN.EN_UK}) |
Identification number |
Thickness (mm {IN.EN_UK}) |
|---|---|---|---|
|
08
|
3.080 {0.1213}
|
29
|
3.290 {0.1295}
|
|
09
|
3.095 {0.1219}
|
30
|
3.305 {0.1301}
|
|
11
|
3.110 {0.1224}
|
32
|
3.320 {0.1307}
|
|
12
|
3.125 {0.1230}
|
33
|
3.335 {0.1313}
|
|
14
|
3.140 {0.1236}
|
35
|
3.350 {0.1319}
|
|
15
|
3.155 {0.1242}
|
36
|
3.365 {0.1325}
|
|
17
|
3.170 {0.1248}
|
38
|
3.380 {0.1331}
|
|
18
|
3.185 {0.1254}
|
39
|
3.395 {0.1337}
|
|
20
|
3.200 {0.1260}
|
41
|
3.410 {0.1343}
|
|
21
|
3.215 {0.1266}
|
42
|
3.425 {0.1348}
|
|
23
|
3.230 {0.1272}
|
44
|
3.440 {0.1354}
|
|
24
|
3.245 {0.1278}
|
45
|
3.455 {0.1360}
|
|
26
|
3.260 {0.1283}
|
47
|
3.470 {0.1366}
|
|
27
|
3.275 {0.1289}
|
−
|
−
|
6.Assemble the drive gear case to the front carrier using the following procedure.
bfw2za00001109
|
bfw2za00001107
|
bfw3ja00000888
|
bfw2za00001110
|
7.Assemble the transfer oil seal to the transfer using the following procedure.
bfw2za00001111
|
bfw2za00001112
|
bfw2za00001113
|
bfw2za00001114
|
bfw2za00001115
|
8.Assemble a new breather.
9.Assemble a new washer and drain plug.
10.Assemble a new washer and oil level plug.