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1.Clean the outside of the transaxle. (See AUTOMATIC TRANSAXLE CLEANING.)
2.Remove the electric AT oil pump using the following procedure (only vehicles with i-stop).
bfw2za00000308
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1
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3 bolts
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2
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Electric AT oil pump
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3
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O-ring
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azzjjw00001452
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azzjjw00001453
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azzjjw00001454
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bfw2za00000309
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3.Remove the stud bolts.
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4.Remove the torque converter.
azzjjw00000305
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5.Install the transaxle to the SST (engine stand) using the following procedure:
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bfw2za00000311
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bfw2za00000312
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bfw2za00000313
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bfw2za00000314
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bfw2za00000315
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bfw2za00000316
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6.Remove the converter housing using the following procedure:
bfw2za00000317
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1
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25 bolts
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2
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Converter housing
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3
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O-ring (oil pump)
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4
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O-ring (oil cooler oil passage)
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bfw2za00000075
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bfw2za00000076
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bfw2za00000318
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bfw2za00000319
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bfw2za00000320
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7.Remove the baffle plate.
bfw2za00000321
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8.Remove the oil pump using the following procedure:
azzjjw00000348
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1
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7 bolts
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2
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Oil pump
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azzjjw00000349
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azzjjw00000350
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9.Remove the thrust needle bearing.
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10.Remove the high clutch component and low clutch component.
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11.Remove the turbine shaft.
azzjjw00000353
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12.Remove the D-ring and seal rings from the turbine shaft using the procedure in the figure:
bfw2za00000323
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1
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D-ring
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2
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Seal ring
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13.Remove the thrust needle bearing.
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14.Remove the high clutch hub.
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15.Remove the thrust needle bearing.
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16.Remove the low clutch hub.
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17.Remove the thrust needle bearing.
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18.Remove the ring gear and differential.
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19.Remove the oil pipe.
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20.Remove the secondary gear and output gear.
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21.Remove the roll pin using the following procedure:
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azzjjw00001370
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22.Remove the parking shift lever component.
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23.Remove the oil seal.
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azzjjw00001372
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24.Assemble a new oil seal using the following procedure:
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bfw2za00000327
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25.Assemble the parking shift lever component.
azzjjw00000367
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bfw2za00000328
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26.Assemble a new roll pin using the following procedure:
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bfw2za00000330
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bfw2za00000331
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27.Assemble the secondary gear and output gear.
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bfw2za00000332
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28.Assemble the oil pipe.
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29.Assemble the ring gear and differential.
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bfw2za00000333
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30.Assemble the thrust needle bearing.
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31.Assemble a new D-ring and new seal rings to the turbine shaft using the following procedure:
bfw2za00000334
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1
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Seal ring (outer diameter approx. 24.4 mm {0.961 in}, thickness approx. 1.5 mm {0.059 in})
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2
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D-ring (outer diameter approx. 16.4 mm {0.646 in}, thickness approx. 2.4 mm {0.094 in})
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32.Assemble together the high clutch component and low clutch component, turbine shaft, high clutch hub, low clutch hub, and thrust needle bearing using the following procedure:
azzjjw00001415
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1
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High clutch component and low clutch component
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2
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Turbine shaft
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3
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Thrust needle bearing (outer diameter approx. 37.3 mm {1.47 in})
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4
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High clutch hub
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5
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Thrust needle bearing (outer diameter approx. 51.3 mm {2.02 in})
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6
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Low clutch hub
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azzjjw00000389
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bfw2za00000335
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bfw2za00000336
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bfw2za00000337
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azzjjw00000388
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33.Assemble the parts which were assembled together in Step 32 using the following procedure:
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bfw2za00000338
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bfw2za00000339
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34.Assemble the thrust needle bearing.
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35.Assemble the oil pump using the following procedure:
azzjjw00000397
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1
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Oil pump
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2
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7 bolts (M8×1.25 bolt, length to approx. 31 mm {1.2 in})
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azzjjw00000350
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azzjjw00000398
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36.Assemble the baffle plate.
bfw2za00000321
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bfw2za00000340
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37.Assemble the converter housing using the following procedure:
bfw2za00000341
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1
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O-ring (outer diameter approx. 15.6 mm {0.614 in}, thickness approx. 2.4 mm {0.094 in})
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2
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O-ring (outer diameter approx. 73.3 mm {2.89 in}, thickness approx. 3.0 mm {0.12 in})
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3
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Converter housing
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4
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25 bolts
* (M8×1.25 bolt, length to approx. 28 mm {1.1 in})
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bfw2za00000342
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1
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O-ring (outer diameter approx. 15.6 mm {0.614 in}, thickness approx. 2.4 mm {0.094 in})
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2
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O-ring (outer diameter approx. 73.3 mm {2.89 in}, thickness approx. 3.0 mm {0.12 in})
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bfw2za00000343
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azzjjw00000331
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bfw2za00000319
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bfw2za00000078
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bfw2za00000079
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bfw2za00000080
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38.Remove the SSTs from the transaxle using the following procedure:
bfw2za00000344
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bfw2za00000315
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bfw2za00000345
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bfw2za00000346
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39.Assemble the torque converter using the following procedure:
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bfw2za00000348
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azzjjw00001418
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bfw2za00000349
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40.Assemble and tighten the stud bolts.
azzjjw00000341
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41.Assemble the electric AT oil pump using the following procedure (only vehicles with i-stop):
bfw2za00000350
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1
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O-ring (outer diameter approx. 15.6 mm {0.614 in}, thickness approx. 2.4 mm {0.094 in})
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2
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Electric AT oil pump
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3
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3 bolts (M8×1.25 bolt, length to approx. 25 mm {0.98 in})
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bfw2za00000351
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azzjjw00001460
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bfw2za00000352
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azzjjw00001461
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azzjjw00001462
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