id0517006644z3
Structural View
Automatic transaxle 1
bfw2za00000840
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1
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Transaxle case
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2
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Breather pipe
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3
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Gasket
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4
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Plug (M18×1.5 bolt, length to approx. 21.5 mm {0.846 in})
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5
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Radial needle bearing
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6
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Primary gear
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Automatic transaxle 2
bfw2za00000841
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1
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Washer
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2
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Oil seal
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3
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Manual plate component
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4
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Parking assist lever component
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5
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Parking shift lever component
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6
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Roll pin
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7
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Parking pawl
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8
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Parking pawl shaft
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9
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Gasket
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10
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Plug (M14×1.5, length to approx. 10 mm {0.39 in})
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11
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Parking rod component
|
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12
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Parking pawl pin
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13
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Support actuator
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14
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Detent bracket component
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15
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2 bolts (M8×1.25 bolt, length to approx. 16 mm {0.63 in})
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16
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Pawl return spring
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17
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O-ring (outer diameter approx. 11.6 mm {0.457 in}, thickness approx. 1.9 mm {0.075 in})
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18
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Oil pipe
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19
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Gasket
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20
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Gasket
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21
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Connector
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Automatic transaxle 3 (SKYACTIV-G 1.5)
bfw2za00001190
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1
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Low and reverse brake piston
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2
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Front planetary gear
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3
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Locknut
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4
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Springs and retainer component (inner diameter approx. 155.3 mm {6.114 in})
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5
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Driven plate (inner diameter approx. 149.6 mm {5.890 in})
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6
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Drive plate (outer diameter approx. 174.1 mm {6.854 in})
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7
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One-way clutch
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8
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Snap ring (outer diameter approx. 198.0 mm {7.795 in}) (selection)
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Automatic transaxle 3 (SKYACTIV-G 2.0, SKYACTIV-G 2.5)
bfw2za00001191
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1
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Low and reverse brake piston
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2
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Front planetary gear
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3
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Locknut
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4
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Springs and retainer component (inner diameter approx. 155.3 mm {6.114 in})
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5
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Driven plate (inner diameter approx. 149.6 mm {5.890 in})
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6
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Drive plate (outer diameter approx. 174.1 mm {6.854 in})
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7
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One-way clutch
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8
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Snap ring (outer diameter approx. 198.0 mm {7.795 in}) (selection)
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Automatic transaxle 4
bfw2za00000208
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1
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Bearing race (outer diameter approx. 70 mm {2.8 in})
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2
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Shim (outer diameter approx. 79 mm {3.1 in}, thickness approx. 0.5 mm {0.02 in})
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3
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Bearing race (outer diameter approx. 80 mm {3.1 in})
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4
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Oil seal (outer diameter approx. 63 mm {2.5 in})
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5
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Baffle plate
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6
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2 bolts (M6×1.0 bolt, length to approx. 15 mm {0.59 in}
*)
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7
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Secondary gear and output gear
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8
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Oil pipe
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9
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Ring gear and differential
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10
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Thrust needle bearing (outer diameter approx. 80.3 mm {3.16 in})
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11
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Seal ring (outer diameter approx. 24.4 mm {0.961 in}, thickness approx. 1.5 mm {0.059 in})
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12
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D-ring (outer diameter approx. 16.4 mm {0.646 in}, thickness approx. 2.4 mm {0.094 in})
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13
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Low clutch hub
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14
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Thrust needle bearing (outer diameter approx. 51.3 mm {2.02 in})
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15
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High clutch hub
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16
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Thrust needle bearing (outer diameter approx. 37.3 mm {1.47 in})
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17
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Turbine shaft
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18
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High clutch component and low clutch component
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19
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Thrust needle bearing (outer diameter approx. 72.7 mm {2.86 in})
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20
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Oil pump
|
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21
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7 bolts (M8×1.25 bolt, length to approx. 31 mm {1.2 in})
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22
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Baffle plate
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Automatic transaxle 5
bfw2za00000209
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1
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Shim (outer diameter approx. 74 mm {2.9 in}) (selection)
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2
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Bearing race (outer diameter approx. 75 mm {3.0 in})
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3
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Shim (outer diameter approx. 89 mm {3.5 in}) (selection)
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4
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Bearing race (outer diameter approx. 90 mm {3.5 in})
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5
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Oil seal (outer diameter approx. 65 mm {2.6 in}) (2WD)
Oil seal (outer diameter approx. 67 mm {2.6 in}) (4WD)
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6
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Baffle plate
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7
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3 bolts (M6×1.0 bolt, length to approx. 14 mm {0.55 in})
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8
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O-ring (outer diameter approx. 15.6 mm {0.614 in}, thickness approx. 2.4 mm {0.094 in})
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9
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O-ring (outer diameter approx. 73.3 mm {2.89 in}, thickness approx. 3.0 mm {0.12 in})
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10
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Converter housing
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11
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24 bolts
* (M8×1.25 bolt, length to approx. 28 mm {1.1 in})
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12
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service hole cover (With service hole cover)
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Automatic transaxle 6
bfw2za00000843
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1
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Front sun gear
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2
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Rear sun gear
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3
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Rear planetary gear
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4
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Thrust needle bearing (outer diameter approx. 44 mm {1.7 in})
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5
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Reduction sun gear
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6
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Thrust needle bearing (outer diameter approx. 61.5 mm {2.42 in})
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7
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Shim (outer diameter approx. 59.5 mm {2.34 in}) (selection)
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8
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O-ring (outer diameter approx. 15.6 mm {0.614 in}, thickness approx. 2.4 mm {0.094 in})
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9
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End cover component
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10
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12 bolts
* (M8×1.25 bolt, length to approx. 21 mm {0.83 in})
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Automatic transaxle 7
bfw2za00000210
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1
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Gasket
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2
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Dowel pin
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3
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Control valve body
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4
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11 bolts (M6×1.0 bolt, length to approx. 30 mm {1.2 in})
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5
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O-rings
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6
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Oil strainer
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7
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2 bolts (M6×1.0 bolt, length to approx. 16 mm {0.63 in})
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8
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Magnet
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9
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Oil pan
|
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10
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16 bolts (M6×1.0 bolt, length to approx. 15 mm {0.59 in}
*)
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11
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Oil seal
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12
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Hose clamp
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13
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O-ring (outer diameter approx. 16.6 mm {0.654 in}, thickness approx. 2.4 mm {0.094 in})
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14
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Dipstick
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15
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Bolt (M6×1.0 bolt, length to approx. 16 mm {0.63 in})
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16
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O-ring
• For cylindrical oil cooler: (outer diameter approx. 24.4 mm {0.961 in}, thickness approx. 2.4 mm {0.094 in})
• For cubic-shaped oil cooler: (outer diameter approx. 26.6 mm {1.05 in}, thickness approx. 3.1 mm {0.12 in})
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17
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Oil cooler
• Type A: cylindrical oil cooler
• Type B: cubic-shaped oil cooler
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18
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3 bolts
Type A: (M8×1.25 bolt, length to approx. 25 mm {0.98 in})
Type B: (M8×1.25 bolt, length to approx. 23.5 mm {0.925 in})
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19
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Torque converter
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20
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Stud bolt
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21
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O-ring (outer diameter approx. 15.6 mm {0.614 in}, thickness approx. 2.4 mm {0.094 in}) (Vehicles with i-stop)
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22
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Electric AT oil pump (Vehicles with i-stop)
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23
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3 bolts (M8×1.25 bolt, length to approx. 25 mm {0.98 in}) (Vehicles with i-stop)
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Assembly Procedure
1.Assemble the parts in the following order.
2.If the transaxle case is replaced with a new one, perform the following procedure:
azzjjw00000534
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bfw2za00000172
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azzjjw00000536
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azzjjw00000537
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1
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Gasket
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2
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Plug (M18×1.5 bolt, length to approx. 21.5 mm {0.846 in})
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bfw2za00000844
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bfw2za00000845
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3.Install the transaxle case to the SST (engine stand) using the following procedure:
bfw2za00000846
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bfw2za00000847
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bfw2za00000062
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bfw2za00000848
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azzjjw00000544
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bfw2za00000849
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4.Assemble the primary gear using the following procedure:
bfw2za00000850
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azzjjw00000547
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bfw2za00000851
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bfw2za00000852
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bfw2za00000853
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bfw2za00000063
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bfw2za00000854
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5.Assemble the washer.
azzjjw00000553
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6.Assemble a new oil seal using the following procedure:
bfw2za00000855
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bfw2za00000856
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7.Assemble the manual plate component.
azzjjw00000556
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azzjjw00000557
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8.Assemble the parking assist lever component.
azzjjw00000558
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azzjjw00000559
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9.Assemble the parking shift lever component.
azzjjw00000560
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azzjjw00000561
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10.Assemble the new roll pins using the following procedure:
azzjjw00001561
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azzjjw00001562
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bfw2za00000857
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11.Assemble the parking pawl.
azzjjw00000565
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bfw2za00000858
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12.Assemble the parking pawl shaft using the procedure shown in the figure.
bfw2za00000859
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1
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Parking pawl shaft
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2
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Gasket
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3
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Plug (M14×1.5, length to approx. 10 mm {0.39 in})
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13.Assemble the parking rod component using the following procedure:
azzjjw00000568
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bfw2za00000860
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azzjjw00000570
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14.Assemble the parking pawl pin.
azzjjw00000571
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bfw2za00000861
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15.Assemble the support actuator.
azzjjw00000573
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bfw2za00000862
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16.Assemble the detent bracket component using the following procedure:
bfw2za00000064
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azzjjw00000576
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1
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Detent bracket component
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2
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Bolt (M8×1.25 bolt, length to approx. 16 mm {0.63 in})
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bfw2za00000863
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azzjjw00000578
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bfw2za00000864
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17.Assemble the pawl return springs using the following procedure:
azzjjw00000580
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bfw2za00000865
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bfw2za00000866
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18.Assemble the connector, new gaskets, the oil pipe, and new O-rings using the following procedure:
bfw2za00000867
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1
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Oil pipe
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2
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O-ring (outer diameter approx. 11.6 mm {0.457 in}, thickness approx. 1.9 mm {0.075 in})
|
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3
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Connector
|
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4
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Gasket
|
bfw2za00000868
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1
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Oil pipe
|
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2
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O-ring (outer diameter approx. 11.6 mm {0.457 in}, thickness approx. 1.9 mm {0.075 in})
|
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3
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Connector
|
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4
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Gasket
|
azzjjw00000585
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bfw2za00000869
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19.Assemble the low and reverse brake piston using the following procedure:
azzjjw00000587
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bfw2za00000870
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20.Assemble the springs and retainer component.
azzjjw00000589
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bfw2za00000871
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21.Assemble the drive plates and driven plates using the following procedure:
bfw2za00000026
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bfw2za00000872
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bfw2za00000873
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bfw2za00000872
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22.Assemble the one-way clutch.
azzjjw00000593
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azzjjw00000594
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23.Assemble the snap ring using the following procedure:
bfw2za00000874
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bfw2za00000875
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bfw2za00000876
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azzjjw00000598
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bfw2za00000877
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bfw2za00000878
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bfw2za00000874
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24.Apply ATF to the angular contact ball bearing using the following procedure:
bfw2za00000879
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azzjjw00000602
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25.Assemble the front planetary gear.
azzjjw00000603
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azzjjw00000604
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26.Assemble a new locknut using the following procedure:
azzjjw00000605
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bfw2za00000880
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bfw2za00000881
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bfw2za00000882
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azzjjw00000609
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bfw2za00000881
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azzjjw00000610
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azzjjw00000611
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27.Assemble the bearing race using the following procedure:
bfw2za00000211
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bfw2za00000883
|
28.Assemble the bearing race and a new shim using the following procedure:
bfw2za00000212
|
|
1
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Shim (outer diameter approx. 79 mm {3.1 in}, thickness approx. 0.5 mm {0.02 in})
|
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2
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Bearing race (outer diameter approx. 80 mm {3.1 in})
|
bfw2za00000884
|
29.Press the angular contact ball bearing to the primary gear side using the following procedure:
azzjjw00000618
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bfw2za00000885
|
30.Assemble the baffle plate using the procedure shown in the figure.
bfw2za00000886
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1
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Baffle plate
|
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2
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Bolt (M6×1.0 bolt, length to approx. 15 mm {0.59 in}
*)
|
azzjjw00000621
|
31.Assemble the accessories included in the converter housing using the following procedure:
bfw2za00000213
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1
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Shim (outer diameter approx. 74 mm {2.9 in}) (selection)
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2
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Bearing race (outer diameter approx. 75 mm {3.0 in})
|
bfw2za00000887
|
bfw2za00000888
|
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1
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Shim (outer diameter approx. 89 mm {3.5 in}) (selection)
|
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2
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Bearing race (outer diameter approx. 80 mm {3.1 in}) (2WD)
Bearing race (outer diameter approx. 90 mm {3.5 in}) (4WD)
|
bfw2za00000214
|
azzjjw00000628
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1
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Baffle plate
|
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2
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Bolt (M6×1.0 bolt, length to approx. 14 mm {0.55 in})
|
32.Assemble the secondary gear and output gear.
azzjjw00000629
|
azzjjw00000630
|
33.Assemble the oil pipe.
azzjjw00000631
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34.Assemble the ring gear and differential.
azzjjw00000632
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azzjjw00000633
|
35.Assemble the thrust needle bearing.
azzjjw00000634
|
36.Assemble a new D-ring and new seal rings to the turbine shaft using the following procedure:
bfw2za00000889
|
|
1
|
Seal ring (outer diameter approx. 24.4 mm {0.961 in}, thickness approx. 1.5 mm {0.059 in})
|
|
2
|
D-ring (outer diameter approx. 16.4 mm {0.646 in}, thickness approx. 2.4 mm {0.094 in})
|
37.Assemble together the high clutch component and low clutch component, turbine shaft, high clutch hub, low clutch hub, and thrust needle bearing using the following procedure:
azzjjw00001563
|
|
1
|
High clutch component and low clutch component
|
|
2
|
Turbine shaft
|
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3
|
Thrust needle bearing (outer diameter approx. 37.3 mm {1.47 in})
|
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4
|
High clutch hub
|
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5
|
Thrust needle bearing (outer diameter approx. 51.3 mm {2.02 in})
|
|
6
|
Low clutch hub
|
azzjjw00000638
|
bfw2za00000890
|
bfw2za00000891
|
bfw2za00000892
|
azzjjw00000637
|
38.Assemble the parts which were assembled together in Step 38 using the following procedure:
bfw2za00000893
|
bfw2za00000894
|
bfw2za00000895
|
39.Assemble the thrust needle bearing.
bfw2za00000896
|
40.Assemble the oil pump using the following procedure:
azzjjw00000646
|
|
1
|
Oil pump
|
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2
|
7 bolts (M8×1.25 bolt, length to approx. 31 mm {1.2 in})
|
azzjjw00000647
|
azzjjw00000648
|
41.Assemble the baffle plate.
bfw2za00000897
|
bfw2za00000898
|
42.Assemble the converter housing using the following procedure:
bfw2za00000899
|
|
1
|
O-ring (outer diameter approx. 15.6 mm {0.614 in}, thickness approx. 2.4 mm {0.094 in})
|
|
2
|
O-ring (outer diameter approx. 73.3 mm {2.89 in}, thickness approx. 3.0 mm {0.12 in})
|
|
3
|
Converter housing
|
|
4
|
24 bolts
* (M8×1.25 bolt, length to approx. 28 mm {1.1 in})
|
bfw2za00000900
|
|
1
|
O-ring (outer diameter approx. 15.6 mm {0.614 in}, thickness approx. 2.4 mm {0.094 in})
|
|
2
|
O-ring (outer diameter approx. 73.3 mm {2.89 in}, thickness approx. 3.0 mm {0.12 in})
|
bfw2za00000901
|
azzjjw00000654
|
azzjjw00000655
|
azzjjw00000656
|
azzjjw00000657
|
azzjjw00000658
|
43.Assemble the front sun gear.
azzjjw00000659
|
bfw2za00000902
|
44.Assemble the rear sun gear.
azzjjw00000661
|
bfw2za00000903
|
45.Assemble the rear planetary gear using the following procedure:
azzjjw00000663
|
azzjjw00000664
|
azzjjw00000665
|
bfw2za00000904
|
bfw2za00000905
|
46.Assemble the thrust needle bearing.
azzjjw00000668
|
47.Assemble the reduction sun gear.
azzjjw00000669
|
azzjjw00000670
|
48.Assemble the thrust needle bearing.
azzjjw00000671
|
49.Assemble the shim using the following procedure:
azzjjw00000672
|
50.Assemble the end cover component using the following procedure:
bfw2za00000906
|
|
1
|
O-ring (outer diameter approx. 15.6 mm {0.614 in}, thickness approx. 2.4 mm {0.094 in})
|
|
2
|
End cover component
|
|
3
|
12 bolts
* (M8×1.25 bolt, length to approx. 21 mm {0.83 in})
|
bfw2za00000907
|
azzjjw00000675
|
azzjjw00000676
|
azzjjw00000677
|
azzjjw00000678
|
azzjjw00000679
|
azzjjw00000680
|
azzjjw00000681
|
51.Assemble the control valve body using the following procedure:
bfw2za00000908
|
|
1
|
Gasket
|
|
2
|
Dowel pin
|
|
3
|
Control valve body
|
|
4
|
11 bolts (M6×1.0 bolt, length to approx. 30 mm {1.2 in})
|
bfw2za00000909
|
azzjjw00000684
|
azzjjw00000685
|
azzjjw00000686
|
azzjjw00000687
|
azzjjw00001566
|
azzjjw00000730
|
azzjjw00000689
|
azzjjw00001212
|
52.Assemble a new oil strainer using the following procedure:
bfw2za00000215
|
|
1
|
O-rings
|
|
2
|
Oil strainer
|
|
3
|
2 bolts (M6×1.0 bolt, length to approx. 16 mm {0.63 in})
|
bfw2za00000910
|
azzjjw00000692
|
azzjjw00000693
|
azzjjw00000694
|
53.Assemble the oil pan and magnet using the following procedure:
azzjjw00001567
|
|
1
|
Magnet
|
|
2
|
Oil pan
|
|
3
|
16 bolts (M6×1.0 bolt, length to approx. 15 mm {0.59 in}
*)
|
azzjjw00000696
|
azzjjw00000697
|
azzjjw00000698
|
azzjjw00000699
|
54.Assemble the service hole cover using the following procedure. (With service hole cover)
bfw2za00001168
|
bfw2za00001169
|
55.Assemble a new oil seal using the following procedure:
bfw2za00000911
|
bfw2za00000912
|
56.Assemble a new oil seal using the following procedure:
bfw2za00000065
|
bfw3ja00000339
|
bfw2za00000066
|
57.Remove the SSTs from the transaxle using the following procedure:
bfw2za00000913
|
bfw2za00000914
|
bfw2za00000915
|
bfw2za00000916
|
58.Assemble a new hose clamp using the following procedure:
bfw2za00000917
|
bfw2za00000918
|
azzjjw00000732
|
59.Assemble the dipstick using the following procedure:
bfw2za00000919
|
|
1
|
O-ring (outer diameter approx. 16.6 mm {0.654 in}, thickness approx. 2.4 mm {0.094 in})
|
|
2
|
Dipstick
|
|
3
|
Bolt (M6×1.0 bolt, length to approx. 16 mm {0.63 in})
|
bfw2za00000920
|
azzjjw00000711
|
azzjjw00000712
|
60.Assemble the oil cooler using the following procedure (with cylindrical oil cooler):
bfw2za00000921
|
|
1
|
O-ring (outer diameter approx. 24.4 mm {0.961 in}, thickness approx. 2.4 mm {0.094 in})
|
|
2
|
Oil cooler
|
|
3
|
3 bolts
Type A: M8×1.25 bolt, length to approx. 25 mm {0.98 in}
Type B: M8×1.25 bolt, length to approx. 23.5 mm {0.925 in}
|
bfw2za00000922
|
azzjjw00000715
|
bfw3ja00000136
|
61.Assemble the oil cooler using the following procedure (with cubic-shaped oil cooler):
bfw2za00000091
|
|
1
|
O-ring (outer diameter approx. 26.6 mm {1.05 in}, thickness approx. 3.1 mm {0.12 in})
|
|
2
|
Oil cooler
|
|
3
|
3 bolts (M8×1.25 bolt, length to approx. 23.5 mm {0.925 in})
|
bfw2za00000092
|
62.Assemble the torque converter using the following procedure:
bfw2za00000923
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bfw2za00000924
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azzjjw00001418
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bfw2za00000925
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63.Assemble and tighten the stud bolts.
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64.Assemble the electric AT oil pump using the following procedure (only vehicles with i-stop):
bfw2za00000926
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1
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O-ring (outer diameter approx. 15.6 mm {0.614 in}, thickness approx. 2.4 mm {0.094 in})
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2
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Electric AT oil pump
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3
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3 bolts (M8×1.25 bolt, length to approx. 25 mm {0.98 in})
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bfw2za00000927
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azzjjw00001572
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bfw2za00000928
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azzjjw00001573
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azzjjw00001574
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