id051700664900
Preparation Before Servicing
1.Print out the measurement/adjustment value input sheet. (See MEASUREMENT/ADJUSTMENT VALUE INPUT SHEET [EW6A-EL/EW6AX-EL].)(See MEASUREMENT/ADJUSTMENT VALUE INPUT SHEET [FW6A-EL/FW6AX-EL].)
R-3-5 Brake Clearance Measurement/Adjustment
1.Measure the retainer thickness of the springs and retainer component.
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2.Input the measured retainer thickness of the springs and retainer component into the measurement/adjustment value input sheet.
3.Assemble the drive plates and driven plates. (FW6A-EL [SKYACTIV-G 1.5])
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4.Assemble the drive plates and driven plates. (EW6A-EL, EW6AX-EL, FW6A-EL [SKYACTIV-G 2.0, SKYACTIV-G 2.5])
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5.Assemble the retaining plate.
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6.Assemble the snap ring (FZ01 19 469) for the R-3-5 brake clearance measurement/adjustment to the position shown in the figure.
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7.Set the end cover for the assembled part on the workbench as shown in the figure.
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8.Install the SST.
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9.Place a 98—196 N {10.0—19.9 kgf, 23.0—44.0 lbf} weight on the SST.
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10.Set the measuring instrument to the end cover using the following procedure.
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1
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Steel plate (for securing magnetic stand)
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2
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Bolt (M8)
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3
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Nut (M8)
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11.Measure the R-3-5 brake clearance adjustment value using the following procedure:
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12.Remove the dial gauge and magnetic stand.
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13.Remove the steel plate for securing the magnetic stand using the procedure shown in the figure.
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1
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Nut (M8)
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2
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Bolt (M8)
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3
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Steel plate (for securing magnetic stand)
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14.Remove the weight on the SST.
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15.Remove the SST.
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16.Take the end cover off the rubber plates.
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17.Remove the snap ring (FZ01 19 469) for the R-3-5 brake clearance measurement/adjustment.
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18.Measure the thickness of the removed snap ring (FZ01 19 469) for the R-3-5 brake clearance measurement/adjustment.
19.Input the measured snap ring (FZ01 19 469) thickness for the R-3-5 brake clearance measurement/adjustment into the measurement/adjustment value input sheet.
20.Select the appropriate snap ring from the following table:
| Range* |
Selected snap ring thickness |
|---|---|
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Exceeds 3.930 mm {0.1547 in}, 4.030 mm {0.1587 in} or less
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2.7 mm {0.106 in}
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Exceeds 3.830 mm {0.1508 in}, 3.930 mm {0.1547 in} or less
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2.6 mm {0.102 in}
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Exceeds 3.730 mm {0.1469 in}, 3.830 mm {0.1508 in} or less
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2.5 mm {0.098 in}
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Exceeds 3.630 mm {0.1429 in}, 3.730 mm {0.1469 in} or less
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2.4 mm {0.094 in}
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Exceeds 3.530 mm {0.1390 in}, 3.630 mm {0.1429 in} or less
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2.3 mm {0.091 in}
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Exceeds 3.430 mm {0.1350 in}, 3.530 mm {0.1390 in} or less
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2.2 mm {0.087 in}
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Exceeds 3.330 mm {0.1311 in}, 3.430 mm {0.1350 in} or less
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2.1 mm {0.083 in}
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Exceeds 3.230 mm {0.1272 in}, 3.330 mm {0.1311 in} or less
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2.0 mm {0.079 in}
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Exceeds 3.130 mm {0.1232 in}, 3.230 mm {0.1272 in} or less
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1.9 mm {0.075 in}
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Exceeds 3.030 mm {0.1193 in}, 3.130 mm {0.1232 in} or less
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1.8 mm {0.071 in}
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21.Remove the retaining plate.
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22.Remove the drive plates and driven plates.
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