CHARGING SYSTEM WARNING LIGHT ILLUMINATED/MESSAGE RELATED TO CHARGING SYSTEM MALFUNCTION INDICATED IN DISPLAY [SKYACTIV-D]


id0103s5107700

Troubleshooting item

CHARGING SYSTEM WARNING LIGHT ILLUMINATED/MESSAGE RELATED TO CHARGING SYSTEM MALFUNCTION INDICATED IN DISPLAY

Description
•  Charging system warning light illuminated.
•  Message related to charging system malfunction indicated in display.
Possible cause
•  Erratic signal to PCM
―  Generator or related circuit malfunction
•  Battery malfunction
•  Generator malfunction
•  Instrument cluster malfunction
System wiring diagram
•  Not applicable
Connector diagram
•  Not applicable


Diagnostic Procedure

Step

Inspection

Results

Action

1
VERIFY PCM DTC
•  Retrieve PCM DTCs using the M-MDS.
•  Are any DTCs present?
Yes
Go to the applicable DTC inspection.
No
Go to the next step.
2
VERIFY CURRENT INPUT SIGNAL STATUS
Caution
•  While performing this step, always operate the vehicle in a safe and lawful manner.
•  When the M-MDS is used to observe monitor system status while driving, be sure to have another technician with you, or record the data in the M-MDS using the PID/DATA MONITOR AND RECORD capturing function and inspect later.
•  Access the following PIDs using the M-MDS:
PCM
―  ALT_VOLT_OUT_ACT
•  Do the PIDs indicate the correct values under the trouble condition?
Yes
Inspect the related sensor and circuit.
•  If there is any malfunction:
―  Repair or replace the malfunctioning part according to the inspection results, then go to repair completion verification.
•  If there is no malfunction:
―  Go to the next step.
No
Go to the next step.
3
INSPECT BATTERY FOR MALFUNCTION
•  Inspect the applicable part.
•  Is the part normal?
Yes
Go to the next step.
No
Recharge or replace the battery, then go to repair completion verification.
4
INSPECT GENERATOR FOR MALFUNCTION
•  Inspect the applicable part.
•  Is the part normal?
Yes
Go to the next step.
No
Repair or replace the malfunctioning location and perform the repair completion verification.
5
INSPECT INSTRUMENT CLUSTER FOR MALFUNCTION
•  Inspect the applicable part.
•  Is the part normal?
Yes
Go to the next step.
No
Repair or replace the malfunctioning location and perform the repair completion verification.
Repair completion verification 1
VERIFY THAT VEHICLE IS REPAIRED
•  Install/connect the part removed/disconnected during the troubleshooting procedure.
•  Has the malfunction symptom been eliminated?
Yes
Complete the symptom troubleshooting. (Explain contents of repair to customer)
No
Refer to the controller area network (CAN) malfunction diagnosis flow to inspect for a CAN communication error.
•  If the CAN communication is normal, perform the diagnosis from Step 1.
―  If the malfunction recurs, go to the next step.
Repair completion verification 2
VERIFY IF MALFUNCTION IS CAUSED BY NOT PERFORMING PCM REPROGRAMMING
•  Verify repair information and verify that there is a new calibration in the PCM.
•  Is there a new calibration in the PCM?
Yes
Perform the PCM reprogramming and verify if the malfunction symptom was corrected.
•  If the malfunction recurs, replace the PCM.
No
Replace the PCM.