GENERATOR DISASSEMBLY/ASSEMBLY [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))]


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Caution
•  Vehicle specifications differ depending on the vehicle identification number (VIN).
Applied VIN type A:
―  JM0 BP2****# 100001—200000
―  3MZ BP2****# 100001—200000
―  JM4 BP5****# 100001—300000
―  JM6 BP2****# 100001—150000
―  JM7 BP2****# 100001—200000
―  JM7 BPA****# 100001—200000
―  JMZ BP5****# 100001—300000
―  JMZ BP6****# 100001—300000
―  MM8 BP2****# 100001—200000
Applied VIN type B:
―  JM0 BP2****# 200001—
―  3MZ BP2****# 200001—
―  JM4 BP5****# 300001—
―  JM6 BP2****# 150001—
―  JM7 BP2****# 200001—
―  JM7 BPA****# 200001—
―  JMZ BP5****# 300001—
―  JMZ BP6****# 300001—
―  MM8 BP2****# 200001—

1.  Disassemble in the order indicated in the table.

2.  Assemble in the reverse order of disassembly.


Applied VIN type A:

SKYACTIV-G 2.0 (MTX), SKYACTIV-G 2.5

am3zzw00034380

1
Terminal B component
2
Rear cover
3
Brush holder
4
Regulator assy
5
Generator

SKYACTIV-G 1.5, SKYACTIV-G 2.0 (ATX)

am3zzw00034381

1
Terminal B component
2
Rear cover
3
Brush holder
4
Regulator assy
5
Generator


Applied VIN type B:

SKYACTIV-G 2.0 (MTX)

am3zzw00038585

1
Rotor component
2
Stator coil component
3
Pulley
4
Rotor
5
Front bearing
6
Rear bearing
7
Front cover
8
Stator assy
9
Rectifier assy
10
Regulator assy
11
Brush set
12
Cover.R
13
Terminal assy.B

SKYACTIV-G 1.5, SKYACTIV-G 2.0 (ATX), SKYACTIV-G 2.5

am3zzw00038492

1
Rotor component
2
Stator coil component
3
Pulley
4
Rotor
5
Front bearing
6
Rear bearing
7
Front cover
8
Stator assy
9
Rectifier assy
10
Regulator assy
11
Brush set
12
Cover.R
13
Terminal assy.B


Pulley Disassembly/Assembly Note

1.  Disassemble/assemble the pulley using the SST.

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Tightening torque
60—85 N·m {6.2—8.6 kgf·m, 45—62 ft·lbf}


Brush set Disassembly Note

Caution
•  Melt the solder quickly, otherwise the diodes (rectifier) and brush holder will be damaged by excessive heat.
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1.  Melt the solder and remove the brush from the brush holder.


Brush set Assembly Note

Caution
•  Melt the solder quickly, otherwise the diodes (rectifier) and brush holder will be damaged by excessive heat.
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1.  Press the brush into the brush holder with it facing in the direction shown in the figure.

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2.  Solder the brush to the brush holder.