GENERATOR DISASSEMBLY/ASSEMBLY [SKYACTIV-G (WITH CYLINDER DEACTIVATION (E))]

id0117008004v3

Caution
•  Vehicle specifications differ depending on the vehicle identification number (VIN).
Applied VIN type A:
―  JM0 BP2****# 100001—200000
―  JM7 BP2****# 100001—200000
Applied VIN type B:
―  JM0 BP2****# 200001—
―  JM7 BP2****# 200001—

1.  Disassemble in the order indicated in the table.

2.  Assemble in the reverse order of disassembly.

Applied VIN type A:

am3zzw00034382

1
Terminal B component
2
Rear cover
3
Brush holder
4
Regulator assy
5
Generator


Applied VIN type B:

MTX

am3zzw00038585

1
Rotor component
2
Stator coil component
3
Pulley
(See Pulley Disassembly/Assembly Note.)
4
Rotor
5
Front bearing
6
Rear bearing
7
Front cover
8
Stator assy
9
Rectifier assy
10
Regulator assy
11
Brush set
(See Brush set Disassembly Note.)
(See Brush set Assembly Note.)
12
Cover.R
13
Terminal assy.B

ATX

am3zzw00038492

1
Rotor component
2
Stator coil component
3
Pulley
(See Pulley Disassembly/Assembly Note.)
4
Rotor
5
Front bearing
6
Rear bearing
7
Front cover
8
Stator assy
9
Rectifier assy
10
Regulator assy
11
Brush set
(See Brush set Disassembly Note.)
(See Brush set Assembly Note.)
12
Cover.R
13
Terminal assy.B


Pulley Disassembly/Assembly Note

1.  Disassemble/assemble the pulley using the SST.

am3uuw00006095

Tightening torque
60—85 N·m {6.2—8.6 kgf·m, 45—62 ft·lbf}


Brush set Disassembly Note

Caution
•  Melt the solder quickly, otherwise the diodes (rectifier) and brush holder will be damaged by excessive heat.
am2zzw00013282

1.  Melt the solder and remove the brush from the brush holder.


Brush set Assembly Note

Caution
•  Melt the solder quickly, otherwise the diodes (rectifier) and brush holder will be damaged by excessive heat.
am2zzw00013282

1.  Press the brush into the brush holder with it facing in the direction shown in the figure.

am2zzw00013283

2.  Solder the brush to the brush holder.