NEUTRAL SENSOR REMOVAL/INSTALLATION [C66M-R, C66MX-R]


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Replacement Part

O-ring
 
Quantity: 1
 
Location of use: Neutral sensor No.1
Bolt
 
Quantity: 1
 
Location of use: Neutral sensor No.1
O-ring
 
Quantity: 1
 
Location of use: Neutral sensor No.2
Bolt
 
Quantity: 1
 
Location of use: Neutral sensor No.2


Neutral Sensor No.1

1.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION [(E)].)

2.  Open the engine cover. (SKYACTIV-X 2.0) (See ENGINE COVER OPEN/CLOSE [SKYACTIV-X 2.0].)

3.  Remove the following parts as a single unit. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))].) (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (E))].) (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 1.8].)

•  Air cleaner cover
•  Air cleaner element
•  Fresh-air duct
•  Air cleaner case
•  Air hose
•  Resonance chamber (Except SKYACTIV-D 1.8, SKYACTIV-X 2.0)

4.  Remove the bolts and set the wiring harness and wiring harness bracket in a place which does not interfere with servicing. (SKYACTIV-X 2.0)

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5.  Remove the neutral sensor No.1 using the following procedure.

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(1)  Disconnect the neutral sensor No.1 connector.
(2)  Remove the neutral sensor No.1 and O-ring as a single unit.
(3)  Remove the O-ring from the neutral sensor No.1.

6.  Install in the reverse order of removal. (See Neutral sensor No.1 installation note.)


Neutral sensor No.1 installation note

1.  Clean neutral sensor No.1 and the neutral sensor No.1 installation hole.

Note
•  Do not apply manual transaxle oil to the O-ring.

2.  Apply manual transaxle oil to the neutral sensor No.1 installation hole.

3.  Install a new O-ring to neutral sensor No.1.

4.  Install neutral sensor No.1 and the O-ring as a single unit.


Neutral Sensor No.2 (With i-stop)

1.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION [(E)].)

2.  Open the engine cover. (SKYACTIV-X 2.0) (See ENGINE COVER OPEN/CLOSE [SKYACTIV-X 2.0].)

3.  Remove the following parts as a single unit. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))].) (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (E))].) (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 1.8].)

•  Air cleaner cover
•  Air cleaner element
•  Fresh-air duct
•  Air cleaner case
•  Air hose
•  Resonance chamber (Except SKYACTIV-D 1.8, SKYACTIV-X 2.0)

4.  Remove the neutral sensor No.2 using the following procedure.

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(1)  Disconnect the neutral sensor No.2 connector.
(2)  Remove the neutral sensor No.2 and O-ring as a single unit.
(3)  Remove the O-ring from the neutral sensor No.2.

5.  Install in the reverse order of removal. (See Neutral sensor No.2 installation note.)


Neutral sensor No.2 installation note

1.  Clean neutral sensor No.2 and the neutral sensor No.2 installation hole.

Note
•  Do not apply manual transaxle oil to the O-ring.

2.  Apply manual transaxle oil to the neutral sensor No.2 installation hole.

3.  Install a new O-ring to neutral sensor No.2.

4.  Install neutral sensor No.2 and the O-ring as a single unit.