OIL SEAL (DIFFERENTIAL) REPLACEMENT [EV6A-EL]


id0517n2118800

Special Service Tool (SST)

49 B025 001
 
Body
49 G030 797
 
Handle
(Part of 49 G030 795)
49 U027 003
 
Oil Seal Installer

Replacement Part

Oil seal
 
Quantity: 1
 
Location of use: Automatic transaxle (Transaxle case side)
Oil seal
 
Quantity: 1
 
Location of use: Automatic transaxle (Converter housing side)


Transaxle Case Side

1.  Remove the front under cover No.1. (See FRONT UNDER COVER No.1 REMOVAL/INSTALLATION.)

2.  Remove the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)

3.  Drain the ATF. (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [EV6A-EL].)

4.  Disconnect the front drive shaft (LH) from the transaxle. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION [(E)].)

5.  Remove the oil seal using a tape-wrapped flathead screwdriver.

ac5uuw00004637

6.  Using the SSTs and a hammer, install a new oil seal.

am3zzw00022018

A: 0.5 mm {0.02 in}
B: 0.8 mm {0.03 in}

7.  Apply ATF to the lip of the oil seal.

Caution
•  The oil seal is easily damaged by the sharp edges of the drive shaft splines. Do not let the splines contact the oil seal.

8.  Connect the front drive shaft (LH) to the transaxle. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION [(E)].)

9.  Add the ATF. (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [EV6A-EL].)

10.  Perform the “Mechanical System Test”. (See MECHANICAL SYSTEM TEST [EV6A-EL].)

11.  Install the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)

12.  Install the front under cover No.1. (See FRONT UNDER COVER No.1 REMOVAL/INSTALLATION.)


Converter Housing Side

1.  Remove the front under cover No.1. (See FRONT UNDER COVER No.1 REMOVAL/INSTALLATION.)

2.  Remove the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)

3.  Drain the ATF. (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [EV6A-EL].)

4.  Disconnect the front drive shaft (RH). (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION [(E)].)

5.  Remove the oil seal using a tape-wrapped flathead screwdriver.

ac5uuw00004639

6.  Using the SSTs and a hammer, install a new oil seal.

ac5uuw00006508

A: 0.5 mm {0.02 in}
B: 0.8 mm {0.03 in}

7.  Apply ATF to the lip of the oil seal.

Caution
•  The oil seal is easily damaged by the sharp edges of the drive shaft splines. Do not let the splines contact the oil seal.

8.  Connect the front drive shaft (RH). (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION [(E)].)

9.  Add the ATF. (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [EV6A-EL].)

10.  Perform the “Mechanical System Test”. (See MECHANICAL SYSTEM TEST [EV6A-EL].)

11.  Install the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)

12.  Install the front under cover No.1. (See FRONT UNDER COVER No.1 REMOVAL/INSTALLATION.)