ROOF PANEL REMOVAL [PANEL REPLACEMENT]


id098008744300


Symbol Mark

am6zzb00000480

Removal Procedure

Caution
•   To prevent injury, remove the curtain air bag module before performing the work.

4SD

am3zzb00000408

5HB

am3zzb00000409

4SD

1.  Drill the spot welds in the 80 locations shown in the figure.

am3zzb00000400

2.  Remove the roof panel.

3.  Drill the spot welds in area B (16 locations (without sunroof), 8 locations (with sunroof)) shown in the figure from the topside of the roof panel and remove the roof reinforcement No.1 (without sunroof), roof reinforcement No.2, roof reinforcement No.3 and roof reinforcement No.4 (without sunroof).

Note
•  Be careful not to damage the roof reinforcements during installation as it will be reused.

Without sunroof

am3zzb00000786

With sunroof

am3zzb00000787


5HB

1.  Drill the spot welds in the 94 locations in area A shown in the figure.

2.  Drill the spot welds in the 14 locations in area B shown in the figure.

am3zzb00000401

3.  Remove the roof panel.

4.  Drill the spot welds in area C (16 locations (without sunroof), 8 locations (with sunroof)) shown in the figure from the topside of the roof panel and remove the roof reinforcement No.1 (without sunroof), roof reinforcement No.2, roof reinforcement No.3 and roof reinforcement No.4 (without sunroof).

Note
•  Be careful not to damage the roof reinforcements during installation as it will be reused.

Without sunroof

am3zzb00000788

With sunroof

am3zzb00000789