ROOF PANEL INSTALLATION [PANEL REPLACEMENT]

id098008744400

Symbol Mark

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Installation Procedure

4SD

1.  When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2.  Drill holes for the plug welding before installing the new parts.

3.  After temporarily installing new parts, make sure the related parts fit properly.

4.  Apply the body sealer to the position shown in the figure.

Without sunroof

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With sunroof

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5.  Spot welds in area A (16 locations(without sunroof), 8 locations (with sunroof)) shown in the figure from the underside of the roof panel and install the roof reinforcement No.1 (without sunroof), roof reinforcement No.2, roof reinforcement No.3 and roof reinforcement No.4 (without sunroof).

Without sunroof

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With sunroof

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6.  Apply the body sealer to the position shown in the figure.

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7.  Plug welds in the 44 locations in area B shown in the figure.

8.  Spot welds in the 36 locations in area C shown in the figure and install the roof panel.

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5HB

1.  When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2.  Drill holes for the plug welding before installing the new parts.

3.  After temporarily installing new parts, make sure the related parts fit properly.

4.  Apply the body sealer to the position shown in the figure.

Without sunroof

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With sunroof

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5.  Spot welds in area A (16 locations(without sunroof), 8 locations (with sunroof)) shown in the figure from the underside of the roof panel and install the roof reinforcement No.1 (without sunroof), roof reinforcement No.2, roof reinforcement No.3 and roof reinforcement No.4 (without sunroof).

Without sunroof

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With sunroof

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6.  Apply the body sealer to the position shown in the figure.

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7.  Plug welds in the 70 locations in area B shown in the figure.

8.  Spot welds in the 38 locations in area C shown in the figure and install the roof panel.

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