REAR FENDER PANEL INSTALLATION [PANEL REPLACEMENT]

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Symbol Mark

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Installation Procedure

4SD

1.  When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2.  Drill holes for the plug welding before installing the new parts.

3.  After temporarily installing new parts, make sure the related parts fit properly.

4.  Before installing the new parts, apply the adhesive to the wheel housing (outer) and the cabin side frame (outer) (rear fender panel) (new).

Caution

•  If the application is performed without cleaning and degreasing the adhesive application area, gaps and poor adherence between the rear fender panel and the rear wheel housing will occur, which could lead to the panel peeling off. When applying the adhesive, wipe off any remaining adhesive and clean and degrease the adhesive area.

Note

•  For adhesive agent, use the following recommended agent or equivalent.

Recommended agent	Handleability time (minute)	Hardening time (minute)
ThreeBond 2088E	70	•  25°C {77°F}:1,440 •  120°C {248°F}:60
3M Panel Bonding Adhesive PN 8115	45	•  25°C {77°F}:1,440 •  60°C {140°F}:90

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5.  Cut and join the 2 locations in area A shown in the figure.

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6.  Bend the rear fender panel in the hemming area indicated by the dashed line shown in the figure 60 degrees using a sheet metal hammer and hard-plastic dolly.

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7.  Move the hemming tool in the direction of the arrow shown in the figure and bend the hemming area until it contacts the wheel housing (outer).

8.  Move the hemming tool in the direction of the arrow again and completely compress the hemming area.

Note

Always compress the hemming area in 2 passes. If the hemming area is completely compressed in 1 pass, the outer side of the rear fender panel may become warped or damaged.

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9.  Plug welds in the 74 locations in area B shown in the figure and install the cabin side frame (rear fender panel).

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10.  Apply the body sealer to the position shown in the figure.

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5HB

1.  When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2.  Drill holes for the plug welding before installing the new parts.

3.  After temporarily installing new parts, make sure the related parts fit properly.

4.  Before installing the new parts, apply the adhesive to the wheel housing (outer) and the cabin side frame (outer) (rear fender panel) (new).

Caution

•  If the application is performed without cleaning and degreasing the adhesive application area, gaps and poor adherence between the rear fender panel and the rear wheel housing will occur, which could lead to the panel peeling off. When applying the adhesive, wipe off any remaining adhesive and clean and degrease the adhesive area.

Note

•  For adhesive agent, use the following recommended agent or equivalent.

Recommended agent	Handleability time (minute)	Hardening time (minute)
ThreeBond 2088E	70	•  25°C {77°F}:1,440 •  120°C {248°F}:60
3M Panel Bonding Adhesive PN 8115	45	•  25°C {77°F}:1,440 •  60°C {140°F}:90

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5.  Cut and join the 2 locations in area A shown in the figure.

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6.  Bend the rear fender panel in the hemming area indicated by the dashed line shown in the figure 60 degrees using a sheet metal hammer and hard-plastic dolly.

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7.  Move the hemming tool in the direction of the arrow shown in the figure and bend the hemming area until it contacts the wheel housing (outer).

8.  Move the hemming tool in the direction of the arrow again and completely compress the hemming area.

Note

Always compress the hemming area in 2 passes. If the hemming area is completely compressed in 1 pass, the outer side of the rear fender panel may become warped or damaged.

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9.  Plug welds in the 65 locations in area B shown in the figure and install the cabin side frame (rear fender panel).

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10.  Apply the body sealer to the position shown in the figure.

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