BATTERY REMOVAL/INSTALLATION [L3 Turbo]


id0117b2800500

1.  Remove in the order indicated in the table.

2.  Install in the reverse order of removal.

am3zzw00008618

1
Battery cover
2
Negative battery cable
3
Positive battery cable
4
Battery box
5
Battery clamp
6
Battery
7
Set bolt
8
PCM cover No.1
9
PCM connectors
10
Wiring harness bracket
11
Battery tray and PCM component


Battery Cover Removal Note

Caution
•  To prevent component damage, stand at the front of the vehicle and remove the battery cover one side at a time.
•  When pulling the clips, do not apply excessive force to a clip using the screwdriver or pair of pliers.
•  If excessive force is applied to the clips, they could be damaged. When removing the battery cover, use the following procedure to prevent damaging the clips.
am3uuw00005624

1.  Remove the battery cover using the following procedure.

am3zzw00008619

(1)  Pull the clip (LH) in the outward direction (approx. 4 mm {0.2 in}) and disengage the battery cover tabs.
(2)  Pull the clip (RH) in the outward direction (approx. 4 mm {0.2 in}) and disengage the battery cover tabs.
(3)  Remove the battery cover.


Set Bolt Removal Note (European (U.K.) Specs.)

1.  Drill the set bolts using a drill bit with a diameter larger than the shanks until the heads are removed.

•  If the shanks are remained, remove them using locking pliers.

2.  Clean all foreign material from the PCM connectors.


PCM Cover No.1 Installation Note (Except for European (U.K.) Specs.)

1.  Install the PCM cover No.1 hook to the PCM cover No.2 hole.

am3zzw00008620

2.  Install with PCM cover No.1 hooks A aligned with the PCM cover No.2 and PCM bracket holes.

am3zzw00008621

3.  Install the PCM cover No.1 to the PCM cover No.2 hook.

am3zzw00008622


Set Bolt Installation Note (European (U.K.) Specs.)

1.  Install new set bolts and temporarily tighten them first, then tighten them until the necks of the bolts break off.


Battery Installation Note

Caution
•  To prevent damaging the clips on the battery tray, install the battery carefully so that it does not contact the clips.

Battery Clamp Installation Note

1.  Assemble the battery clamp so that the arrow on it is pointed toward the front of the vehicle.

am3uuw00000973


Battery Box Installation Note

1.  Assemble with battery box hooks B aligned with the battery tray holes at two points.

am3zzw00008623


Battery Cover Installation Note

1.  Install with battery cover hooks C aligned with the battery tray holes at two points.

am3zzw00008624

2.  Set the battery cover to battery tray clips D at two points.

am3zzw00008625