PRECAUTION [DYNAMIC STABILITY CONTROL (DSC)]


id0403b2804100

Note
•  Vehicles with combined sensor: Applied VIN (assumed)
European (L.H.D. U.K.) specs.
•  JMZ BL12F60# 100001—181415
•  JMZ BL12F70# 100001—181415
•  JMZ BL12Y20# 100001—181415
•  JMZ BL12Z20# 100001—181415
•  JMZ BL12Z50# 100001—181415
•  JMZ BL14F60# 100001—181415
•  JMZ BL14F70# 100001—181415
•  JMZ BL14Y20# 100001—181415
•  JMZ BL14Z20# 100001—181415
•  JMZ BL14Z50# 100001—181415
•  JMZ BLA2A60# 100001—181415
•  JMZ BLA2C60# 100001—181415
•  JMZ BLA2F70# 100001—181415
•  JMZ BLA2G60# 100001—181415
•  JMZ BLA2Y60# 100001—181415
•  JMZ BLA2Z20# 100001—181415
•  JMZ BLA2Z50# 100001—181415
•  JMZ BLA4360# 100001—181415
•  JMZ BLA4A60# 100001—181415
•  JMZ BLA4C60# 100001—181415
•  JMZ BLA4F70# 100001—181415
•  JMZ BLA4G60# 100001—181415
•  JMZ BLA4Y60# 100001—181415
•  JMZ BLA4Z20# 100001—181415
•  JMZ BLA4Z50# 100001—181415
Australian specs.
•  JM0 BL103100 100001—225632
•  JM0 BL10C100 100001—225632
•  JM0 BL10F100 100001—225632
•  JM0 BL10L100 100001—225632
General (R.H.D.) specs.
•  JM6 BL1031*0 100001—225632
•  JM6 BL1051*0 100001—225632
•  JM6 BL10F1*0 100001—225632
•  JM6 BL10L1*0 100001—225632
•  JM6 BL10Z1*0 100001—225632
General (L.H.D.) specs., Arab Gulf Cooperation Council, China
•  JM7 BL04F**# 100001—225632
•  JM7 BL04Z**# 100001—225632
•  JM7 BL12F**# 100001—225632
•  JM7 BL12Z**# 100001—225632
•  JM7 BL14F**# 100001—225632
•  JM7 BL14Z**# 100001—225632
•  JM7 BL22F**# 100001—225632
•  JM7 BL22Z**# 100001—225632
•  JM7 BL24F**# 100001—225632
•  JM7 BL24Z**# 100001—225632
•  Vehicles without combined sensor: Applied VIN (assumed)
European (L.H.D. U.K.) specs.
•  JMZ BL12F60# 181416—
•  JMZ BL12F70# 181416—
•  JMZ BL12Y20# 181416—
•  JMZ BL12Z20# 181416—
•  JMZ BL12Z50# 181416—
•  JMZ BL14F60# 181416—
•  JMZ BL14F70# 181416—
•  JMZ BL14Y20# 181416—
•  JMZ BL14Z20# 181416—
•  JMZ BL14Z50# 181416—
•  JMZ BLA2A60# 181416—
•  JMZ BLA2C60# 181416—
•  JMZ BLA2F70# 181416—
•  JMZ BLA2G60# 181416—
•  JMZ BLA2Y60# 181416—
•  JMZ BLA2Z20# 181416—
•  JMZ BLA2Z50# 181416—
•  JMZ BLA4360# 181416—
•  JMZ BLA4A60# 181416—
•  JMZ BLA4C60# 181416—
•  JMZ BLA4F70# 181416—
•  JMZ BLA4G60# 181416—
•  JMZ BLA4Y60# 181416—
•  JMZ BLA4Z20# 181416—
•  JMZ BLA4Z50# 181416—
Australian specs.
•  JM0 BL103100 225633—
•  JM0 BL10C100 225633—
•  JM0 BL10F100 225633—
•  JM0 BL10L100 225633—
General (R.H.D.) specs.
•  JM6 BL1031*0 225633—
•  JM6 BL1051*0 225633—
•  JM6 BL10F1*0 225633—
•  JM6 BL10L1*0 225633—
•  JM6 BL10Z1*0 225633—
General (L.H.D.) specs., Arab Gulf Cooperation Council, China
•  JM7 BL04F**# 225633—
•  JM7 BL04Z**# 225633—
•  JM7 BL12F**# 225633—
•  JM7 BL12Z**# 225633—
•  JM7 BL14F**# 225633—
•  JM7 BL14Z**# 225633—
•  JM7 BL22F**# 225633—
•  JM7 BL22Z**# 225633—
•  JM7 BL24F**# 225633—
•  JM7 BL24Z**# 225633—

1.  The ABS warning light and/or brake system warning light and/or DSC indicator light and/or DSC OFF light illuminate even when the system is normal.

Warning lights that may illuminate and/or flash

Cases in which the light may illuminate

Conditions in which the light will go out

ABS, EBD, TCS and DSC control

•  ABS warning light
•  Brake system warning light*1
•  DSC indicator light
•  DSC OFF light
Only the front wheels rotate under the following condition while jacked up, stuck or on the chassis dynamometer:
•  Detected 8 times for a continuous 20 s while at a vehicle speed of 20 km/h {12.4 mph} or more (one detection period is when ignition is switched from ON to off).
After turning off the ignition once and then restarting the engine, the vehicle is driven at 10km/h {6.2 mph} or more, and then normal operation is verified.
•  ABS: Cuts control
•  EBD: Cuts control
•  TCS: Cuts control
•  DSC: Cuts control
Parking brake is not fully released while driving.
Brake drag.
Sudden acceleration/deceleration.
Left/right or front/rear tires are different. (Size, radius, tire pressure or wear is other than that listed on tire label.)
Battery voltage at DSC HU/CM ignition terminal Y drops below about 9.5 V*2.
Battery voltage rises above about 9.5 V.
•  ABS: Operates control
•  EBD: Operates control
•  TCS: Operates control
•  DSC: Operates control
•  Brake system warning light
•  DSC indicator light
•  DSC OFF light
Brake fluid amount is low.
Brake fluid level is within the specification.
•  ABS: Operates control
•  EBD: Operates control
•  TCS: Cuts control
•  DSC: Cuts control
•  Brake system warning light*3
Improper brake switch input to PCM. (Stuck ON or OFF)*4
Correct brake signal input to PCM.
•  ABS: Operates control
•  EBD: Operates control
•  TCS: Operates control
•  DSC: Operates control

*1  :In case where the light may illuminate, only when DSC HU/CM detects that a wheel-speed sensor determines that more than two wheels are malfunctioning.
*2  :If battery voltage drops below 10 V while vehicle speed is greater than 3 km/h {2 mph}, DSC HU/CM detects DTC U3003:16.
*3  :Z6, LF, MZR 2.0 DISI i-stop, L3 Turbo, L5, MZR-CD 2.2
*4  :PCM stores DTC P0571:00 and/or P0703:00.

2.  Precautions during servicing of DSC. The DSC is composed of electrical and mechanical parts. It is necessary to categorize malfunctions as being either electrical or hydraulic when performing troubleshooting.

(1)  Malfunction in electrical system
•  The control module has an on-board diagnostic function. With this function, the ABS warning light and/or brake system warning light and/or DSC indicator light and/or DSC OFF light will come on when there is a problem in the electrical system.
Also, past and present malfunctions are recorded in the control module. This function can find malfunction that do not occur during periodic inspections. Connect the M-MDS to the DLC-2. The stored malfunctions will be displayed in the order of occurrence. To fine out the causes of DSC malfunction, use these on-board diagnostic results.
•  If a malfunction occurred in the past but is now normal, the cause is likely a temporary poor connection of the harness.
The control module usually operates normally. Be careful when searching for the cause of malfunction.
•  After repair, it is necessary to clear the DTC from the control module memory.
Also, if the DSC related parts have been replaced, verify that the no DTC has been displayed after repairs.
•  After repairing the ABS wheel-speed sensor or ABS sensor rotor, or after replacing the control module, the ABS warning light may not go off even when the ignition is switched ON. In this case, drive the vehicle at a speed of 10 km/h {6.2 mph} or more, make sure the ABS warning light goes off, then clear the DTC.
•  When repairing, if the DSC related connectors are disconnected and the ignition is switched ON, the control module will mistakenly detect a fault and record it as a malfunction.
Caution
•  In DSC vehicles, when any DSC HU/CM, steering angle sensor and combined sensor (with combined sensor)/SAS control module (without combined sensor) are replaced, perform the sensor standard point installation of each sensor.
•  To protect the control module, make sure the ignition is off before connecting or disconnecting the control module connector.
(2)  Malfunctions in hydraulic system
•  Symptoms in a hydraulic system malfunction are similar to those in a conventional brake malfunction. However, it is necessary to determine if the malfunction is in a DSC component or the conventional brake system.
•  The hydraulic unit contains delicate mechanical parts. If foreign materials get into the component, the DSC may fail to operate. Also, it will likely become extremely difficult to find the location of the malfunction in the event that the brakes operate but the DSC does not. Make sure foreign materials do not get inside when servicing the DSC (e.g.brake fluid replacement, pipe removal).


Intermittent Concern Troubleshooting


Vibration method

•  If malfunction occurs or becomes worse while driving on a rough road or when engine is vibrating, perform the steps below.
Note
•  There are several reasons why vehicle or engine vibration could cause an electrical malfunction. Some of the things to check for are:
―  Connectors not fully seated.
―  Wire harnesses not having full play.
―  Wires laying across brackets or moving parts.
―  Wires routed too close to hot parts.
•  An improperly routed, improperly clamped, or loose harness can cause wiring to become pinched between parts.
•  The connector joints, points of vibration, and places where wire harnesses pass through the firewall, body panels, etc. are the major areas to be checked.


Inspection method for switch and/or sensor connectors or wires

1.  Connect the M-MDS to the DLC-2.

am3zzn00002365

2.  Switch the ignition to ON (engine off).

Note
•  If the engine starts and runs, perform the following steps at idle.

3.  Access PIDs for the switch you are inspecting.

4.  Turn the switch on manually.

5.  Slightly shake each connector or wiring harness vertically and horizontally while monitoring the PID.

ac9uuw00002493

•  If the PID value is unstable, inspect for poor connection.


Inspection method for sensors

1.  Connect the M-MDS to the DLC-2.

am3zzn00002365

2.  Switch the ignition to ON (engine off).

Note
•  If the engine starts and runs, perform the following steps at idle.

3.  Access PIDs for the switch you are inspecting.

4.  Vibrate the sensor slightly with your finger.

•  If the PID value is unstable or a malfunction occurs, inspect for poor connection and/or poorly mounted sensor.


Connector terminal inspection method

1.  Inspect the connection of each female terminal.

2.  Insert the male terminal to the female terminal and inspect the female terminal for looseness.

am6zzw00000024